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Tim Lamb[_2_] Tim Lamb[_2_] is offline
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Default Christmas tree lights

In message , Adrian Brentnall
writes
On 23/12/2010 16:15, Tim Lamb wrote:
In message , Tim Lamb
writes
In message
,
writes
On Dec 22, 7:37 pm, Tim Lamb wrote:
Somebody has to ask this question:-)

Multi function filament bulb set. Chinese manufacture (in case you
wondered) fuse OK but no lights. Appear to be well made.

Control box is sealed and has a single pushbutton to select the
operation. Is there any point in forcing the box open in the hope of
by-passing the electronics?

regards
--
Tim Lamb

Assuming it's the common type of box I'm thinking of, prise off the
flap at the bottom, which is held at the sides by clips that will
probably break. Open carefully unless you want the fun of working out
which green wire came from where. Beneath the flap you will find the
wires connect via little tubular sockets to a row of pins. The
connections often come loose despite being held by blobs of
silicone.The mechanism that grips the wires also has a tendency to
slice through them. If no lights at all are on, it's probably the
power wires that are at fault, (or the wallwart's duff). With the pins
exposed you can easily check. Beware of shorting pins together as that
can kill the electronics.

Sounds likely. We have two sets with identical symptoms.

The controller is referred as *light chain control box* and presumably
the manufacturer as YIN YU.


OK. Back off.

All connections look sound so it must be the 'lectronics.

180 bulbs at 6V spread across 5 connections. So that's a common and 4
lots of 45?

So which is the common? Ah! I see the requirement and use of the
multimeter:-)

Hmmm.... All 4 circuits are open! I suppose it only takes 4 bulbs to
fail.... I wonder if Wyvale had many returns?

Shame really as the assembly job is very good. The purchasing dept.
spent too little on getting reliable bulbs:-(

regards


HI Tim

I spend a few hours earlier this week trying to sort some similar light
strings. One very useful gizmo that (I think) came with a set of lights
is a holder that takes a couple of AA batteries and has two contact
springs at the top that are the same spacing as the bulbs. (I guess you
could use one of the old-fashioned 'bicycle lamp' batteries with the
springy brass contacts, if they still exist).


Nice thought. Unfortunately these bulbs are not changeable.

This being d-i-y I have just stripped one out to see how they are
assembled.

Start point is a *pea* bulb with two bare wires. To this they have
soldered the insulated flex. Insulation between the connections appears
to be hot melt glue! Over the top is a short length of clear sleeve
(presumably shrunk on) which traps the bulb and then, overall, is a
length of black sleeve. Cable restraint is achieved by a further sleeve
holding the two flexibles together. So lots of work.

However, snipping off the outer sleeve allowed one of the soldered
connections to fall apart. Clearly contact was only being maintained by
glue and pressure from the sleeve.

I had considered chopping the set into 10 bulb lengths, testing and
re-jointing the sound sections but I now think the dustbin is best.

regards and thanks to all.


--
Tim Lamb