On Apr 26, 1:07*pm, Winston wrote:
On 4/26/2010 8:04 AM, DerbyDad03 wrote:



It seems to me that a fairly simple jig, based on the size of your
router base would make short work of this project.

(...)

Center the Frame over the "U", screw it where indicated (O) and rout
to your heart's content.

Two Great Minds, DerbyDad!

That is almost exactly what my machined jig looks like!

If I can't make any headway using J. Clarke's suggestion,
I'll go ahead and hog one of these out of some scrap aluminum.

Thanks!

--Winston

--

Harley was venal, arrogant, despicable and a psychologist.
He was the second most redundant man I ever talked to.

I'll go ahead and hog one of these out of some scrap aluminum.


What? Why are you using aluminum?

Grab some scrap wood and drywall screws and throw this thing together
in 10 minutes.