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Posted to aus.electronics,sci.electronics.repair
Sylvia Else Sylvia Else is offline
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Default How does crimping work?

Rich Webb wrote:
On Mon, 30 Nov 2009 23:54:12 +1100, Sylvia Else
wrote:

The obvious answer is that you bend the metal of the connector so that
it holds the wire in place.

This doesn't seem very satisfactory. Metal always retains some
flexibility, even when bent beyond its yield point. No matter how hard
you squeeze, there'll be some rebound when you release the pressure,
which should result in a loose joint.

After having had a bad experience trying to crip a lug some years ago, I
recently faced the need to do this again. So I bought a moderately
expensive ratchet based crimping tool. And, rather to my surprise, it
actually works.

But that doesn't answer the question of how.


Because the wire bundle inside the crimp also rebounds?


It probably does, but the wide bundle is being subject to compression,
whereas the connector is subject to both compression and bending. I'd
expect a certain degree of unbending when the compression is released.

Sylvia.