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Default Tool Review: QEP Brutus Tile Saw - Model 61024


Upon assembling it, I found one mis-welded wheel support, on the base frame, but QEP didn't hesitate to replaced the frame, quickly. This issue was discovered late Friday, a week ago, so I had to wait until Monday to report the problem to QEP, then wait for the replacement part, which arrived this Thursday.

After 3 hours of use, my overall impression of this saw, so for, is Grade C.. Twenty yrs ago, I used an $80 7" tile saw, to cut tile for my sister's flooring, so that's my only comparative example for grading this saw. From what I recall, that 7" tile saw would get a grade of B+, at least. I don't recall its make, but I think she still has it... and never used since.

QEP's saw:
The fence, on/for the work table is held in place by one *screw and tightening this screw is not precise. The fence moves out of alignment when the screw is tightened. This may not be an issue with most tile/stone cutting, but for a $400 saw, IMO, a 10" long fence should not be 1/8" - 3/16" out of alignment, when tightened to the work surface, to the work table's front rail.

*This screw tightens directly against a cast aluminum front rail of the work table. I suspect, over time, the screw will make a depression (dent) or depressions (dents), at the various locations, along the front rail, such that future settings will not be totally accurate. I may be wrong about this proffered issue.

The water tray, under the saw, is huge, maybe 10 gallons capacity, and is as wide and as long as the frame support (about 16" W X 32" L X 4" deep)). This is way too much volume. Maybe this volume acts as a ballast support, thought the whole saw unit is about 100 lbs and is pretty steady, for the work I'm doing. The highest point of the water pump intake is about 1/4" below the water level. The slightest amount of use "allows" for the water pump intake to start catching air, then the pump fails to pump water. During use, the silt buildup, from the brick I'm cutting, seems to work its way under the pump, raising it above the water, hence, the pump doesn't pump the water any longer. The water tray needs to be deeper. I put a 5 gal. bucket next to the saw and submerged the water pump in the bucket, allowing for only fresh water to cycle through the pump. *There were several references, in the instruction manual, about cleaning the pump and water lines, should they become clogged with silt. Within the first half hour of use, I had to disassemble and clean the pump, twice, for it to continue to pump correctly.

There is a 1" wide space between the blade guard and the motor. The arbor shaft is visible, here. As the arbor spins, it catches water and flings it, sprays it, toward the operator. My whole front stomach and waist area was soaked, in a short time of use. I initially was cutting half the thickness of the brick, then flip the brick to cut the other half. In order to cut only half a brick thickness, I raised the blade, hence the water was splashing higher, nearer my chest and chin. I lowered the blade, hence cutting 3-1/4" thick, so the water sprayed at a lower area, on my stomach and waist. This water spraying is very much not desirable, especially the amount that is sprayed. Being drenched, this way, is not desirable, at all.... which leads to my most important and significant complaint, so for.

Despite my complaining, so for, the saw works very well. After 3 hours of use, I started feeling a tingling electrical shock at the on/off switch. I hadn't had that shocking up to that time. I shut the saw off. In the instructions, there were several references to possible electrical shock, if the power supply grounding was not properly wired. The instructions repeatedly mentioned to make sure the electrical supply was properly grounded. I don't think my wiring is improperly grounded. I will change to another outlet on a different circuit, and see if that makes a difference.

The saw was plugged into the same outlet as my jointer and I've never had an issue with electrical shock on the jointer. The jointer has a Baldor motor. There's no tag/plate/ID on the tile saw motor. I am not knowledgeable of motors, if this is something of relevance. I see in the below link, TileGuyTodd comments of a "Liberry" article, but I haven't look at it, to see if there's any mention of different motor brands being relevant to my problem.
http://www.johnbridge.com/vbulletin/...ad.php?t=42711

I don't know if the "arbor" water spraying has anything to do with this electrical issue. The motor area (and everything else) became wet, from the spraying and from other normal wet-working. If my power source is wired incorrectly, I would assume I would have had this problem all along, and not after 3 hours of use. I am not happy, at all, with this development. Again, I will change to another electrical outlet and see what happens.

If anyone has any comments or suggestions, about this electrical issue, feel free to speak. I've cut about 70 brick (pavers) and would like to finish.. I need to cut about 150 more.

I'm not pleased with this latest problem (hence, delay of the job), I've had, with this saw. If this electrical problem is not with my outlets, then, for this $400 saw, I would give it a grade of F.

Sonny



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Default Tool Review: QEP Brutus Tile Saw - Model 61024

A GFI breaker should be used in a wet application such as tile saw and
cutting with water.
Tingling is definitely not a GFI fault receptacle.
Wet feet and or grounded with saw will cause this issue.
Wet motor......wet switch.....wet body.....
The water tray sounds odd.

I suggested the Chicago Electric.....Harbor Freight tool.
They look similar although none of the problems were encountered.
The fence was perfect even for cutting small tile and brick.
The water pump was in a corral so to speak, that allowed the solids not to
interfere with the pump motor.
The large volume was great since cutting paver stones created lots of
debris.
All the pump, and motor parts were water proofed, and there was a spray
shield so the operator did not get wet....
Oh well....
get a good circuit, stay dry or wear dry boots...finish cutting.....
move on.
john


"Sonny" wrote in message
...


Upon assembling it, I found one mis-welded wheel support, on the base frame,
but QEP didn't hesitate to replaced the frame, quickly. This issue was
discovered late Friday, a week ago, so I had to wait until Monday to report
the problem to QEP, then wait for the replacement part, which arrived this
Thursday.

After 3 hours of use, my overall impression of this saw, so for, is Grade C.
Twenty yrs ago, I used an $80 7" tile saw, to cut tile for my sister's
flooring, so that's my only comparative example for grading this saw. From
what I recall, that 7" tile saw would get a grade of B+, at least. I don't
recall its make, but I think she still has it... and never used since.

QEP's saw:
The fence, on/for the work table is held in place by one *screw and
tightening this screw is not precise. The fence moves out of alignment
when the screw is tightened. This may not be an issue with most tile/stone
cutting, but for a $400 saw, IMO, a 10" long fence should not be 1/8" -
3/16" out of alignment, when tightened to the work surface, to the work
table's front rail.

*This screw tightens directly against a cast aluminum front rail of the work
table. I suspect, over time, the screw will make a depression (dent) or
depressions (dents), at the various locations, along the front rail, such
that future settings will not be totally accurate. I may be wrong about this
proffered issue.

The water tray, under the saw, is huge, maybe 10 gallons capacity, and is as
wide and as long as the frame support (about 16" W X 32" L X 4" deep)).
This is way too much volume. Maybe this volume acts as a ballast support,
thought the whole saw unit is about 100 lbs and is pretty steady, for the
work I'm doing. The highest point of the water pump intake is about 1/4"
below the water level. The slightest amount of use "allows" for the water
pump intake to start catching air, then the pump fails to pump water.
During use, the silt buildup, from the brick I'm cutting, seems to work its
way under the pump, raising it above the water, hence, the pump doesn't pump
the water any longer. The water tray needs to be deeper. I put a 5 gal.
bucket next to the saw and submerged the water pump in the bucket, allowing
for only fresh water to cycle through the pump. *There were several
references, in the instruction manual, about cleaning the pump and water
lines, should they become clogged with silt. Within the first half hour of
use, I had to disassemble and clean the pump, twice, for it to continue to
pump correctly.

There is a 1" wide space between the blade guard and the motor. The arbor
shaft is visible, here. As the arbor spins, it catches water and flings it,
sprays it, toward the operator. My whole front stomach and waist area was
soaked, in a short time of use. I initially was cutting half the thickness
of the brick, then flip the brick to cut the other half. In order to cut
only half a brick thickness, I raised the blade, hence the water was
splashing higher, nearer my chest and chin. I lowered the blade, hence
cutting 3-1/4" thick, so the water sprayed at a lower area, on my stomach
and waist. This water spraying is very much not desirable, especially the
amount that is sprayed. Being drenched, this way, is not desirable, at
all.... which leads to my most important and significant complaint, so for.

Despite my complaining, so for, the saw works very well. After 3 hours of
use, I started feeling a tingling electrical shock at the on/off switch. I
hadn't had that shocking up to that time. I shut the saw off. In the
instructions, there were several references to possible electrical shock, if
the power supply grounding was not properly wired. The instructions
repeatedly mentioned to make sure the electrical supply was properly
grounded. I don't think my wiring is improperly grounded. I will change to
another outlet on a different circuit, and see if that makes a difference.

The saw was plugged into the same outlet as my jointer and I've never had an
issue with electrical shock on the jointer. The jointer has a Baldor motor.
There's no tag/plate/ID on the tile saw motor. I am not knowledgeable of
motors, if this is something of relevance. I see in the below link,
TileGuyTodd comments of a "Liberry" article, but I haven't look at it, to
see if there's any mention of different motor brands being relevant to my
problem.
http://www.johnbridge.com/vbulletin/...ad.php?t=42711

I don't know if the "arbor" water spraying has anything to do with this
electrical issue. The motor area (and everything else) became wet, from the
spraying and from other normal wet-working. If my power source is wired
incorrectly, I would assume I would have had this problem all along, and not
after 3 hours of use. I am not happy, at all, with this development. Again,
I will change to another electrical outlet and see what happens.

If anyone has any comments or suggestions, about this electrical issue, feel
free to speak. I've cut about 70 brick (pavers) and would like to finish.
I need to cut about 150 more.

I'm not pleased with this latest problem (hence, delay of the job), I've
had, with this saw. If this electrical problem is not with my outlets,
then, for this $400 saw, I would give it a grade of F.

Sonny


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Default Tool Review: QEP Brutus Tile Saw - Model 61024

On Saturday, October 4, 2014 9:35:51 AM UTC-5, jloomis wrote:
A GFI breaker should be used in a wet application such as tile saw and
cutting with water.
Tingling is definitely not a GFI fault receptacle.
Wet feet and or grounded with saw will cause this issue.
Wet motor......wet switch.....wet body.....
The water tray sounds odd.
I suggested the Chicago Electric.....Harbor Freight tool.


About 2-1/2 hours ago, I loosened the switch plate and opened the box it's attached to. Wires and other parts were wet. That whole box is on top of the motor; it tilts back, a little, and water had pooled along the back lower corner. There's a 3/4" hole in the floor of the box, where wires go to the motor. I have no idea if water went down that hole.

Weather is windy and dry, so all seems to have dried okay, by now. I reassembled and wrapped the box, etal., in plastic. I fabricated a simple shield, to prevent the spraying from the arbor. I'll give it a try in a moment. Surely, QEP is aware of this excess spraying. I read a few reviews where this issue is mentioned, but there were no comments about resulting electric shock/tingling.

I don't want to have to go through these hurdles every time I want to use this saw. I probably should have bought the HF saw, as others had suggested.. I'll contact QEP and see what they have to offer as remedy.

Sonny
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Default Tool Review: QEP Brutus Tile Saw - Model 61024

"Sonny" wrote in message


After 3 hours of use, my overall impression of this saw, so for, is
Grade
C.


Sorry it is not up to snuff, I'm sure that is disappointing.


The water tray, under the saw, is huge, maybe 10 gallons capacity, and
is
as wide and as long as the frame support (about 16" W X 32" L X 4"
deep)). This is way too much volume. Maybe this volume acts as a
ballast support, thought the whole saw unit is about 100 lbs and is
pretty steady, for the work I'm doing. The highest point of the water
pump intake is about 1/4" below the water level. The slightest amount
of
use "allows" for the water pump intake to start catching air, then the
pump fails to pump water. During use, the silt buildup, from the brick
I'm cutting, seems to work its way under the pump, raising it above the
water, hence, the pump doesn't pump the water any longer. The water
tray
needs to be deeper. I put a 5 gal. bucket next to the saw and submerged
the water pump in the bucket, allowing for only fresh water to cycle
through the pump. *There were several references, in the instruction
manual, about cleaning the pump and water lines, should they become
clogged with silt. Within the first half hour of use, I had to
disassemble and clean the pump, twice, for it to continue to pump
correctly.


The bucket is a pretty standard remedy, how did dirty water get into it?
The dirty water should be going in the tray, keep the tary drain open,
replenish fresh water inbucket as needed (or let a hose tickle into it
constantly).


There is a 1" wide space between the blade guard and the motor. The
arbor shaft is visible, here. As the arbor spins, it catches water and
flings it, sprays it, toward the operator.


Can you relocate the tubing so that the entering water trickles low onto
the blade or onto the piece being cut at or just forward of the blade
edge?

Despite my complaining, so for, the saw works very well. After 3 hours
of use, I started feeling a tingling electrical shock at the on/off
switch.


No thoughts about that other than to say it should not be, with or without
a GFCI circuit.

I'm not pleased with this latest problem (hence, delay of the job), I've
had, with this saw. If this electrical problem is not with my outlets,
then, for this $400 saw, I would give it a grade of F.


For $400, I'd give it an F- right now.
______________________________________

FWIW, my experiences with tile saws. All were/are used mostly to cut
Saltillo tile which produces even more slurry than your bricks.

Saw #1, 1998
A PlasPlugs table saw type, 4" blade. It worked fine for me, cut a lot,
needed to put on a new blade. It was impossible to do so: the blade was
held on the arbor with a nut but there was no way to hold the arbor to
take off the nut. Hold the blade, arbor still spins. I called PlasPlugs,
the lady said,"Just take off the nut". I explained why I couldn't,she
didn't get it. I junked the saw. (Over priced at $150).

Saw #2, 1998
7" sliding table saw from Harbor Freight. It worked fine but Saltillo
creates so much slurry that the rails got so gunked up it was close to
impossible to slide the table. Stored it for years, gave it to a
contractor friend a couple of years ago, he just did a bath with it, loves
it. Fairly priced at a bit over $100.

Saw #3, 1999
7" bridge saw from Harbor Freight. Unlike their current bridge saws,
there was no water pump. There was a long but narrow steel tray bolted
under the steel table for water and the blade tip ran in that. The tray
required frequent water replenishment, I just kept a jug of water handy.

On the negative side, the water tray was a nuisance to take off and clean;
the steel table and frame was highly disposed to rust.

On the positive side, it didn't sling water at me; away from me, lots but
none at me. It worked well and I'd still be using it if the motor
bearings hadn't given out after 14 years. Fairly priced at $99.

Saw #4, Spring 2014
Another 7" bridge saw from Harbor Freight. They have two, I have the
cheaper...$185+- less a 25% coupon. This one is essentially a reworked
and larger version of saw #3 but the table is aluminum, large plastic tray
under with water pump.

The water pump throws out considerable water but on the blade, not me. I
would prefer less water as Saltillo soaks up water like a sponge and needs
to be dry before I can use it. I have taken to sealing the tile before
cutting which helps a lot but the bottom still soaks up considerable.

It has a decent fence, stainless steel IIRC, but it is shorter than I
would like and there is no stop for repetitive cuts. There was no decent
stop on saw #3 either but it was easy to rig a new fence and make a stop.
I could do the same on this one but it would be harder and since I have
relatively little to do I may not bother. All in all it is a decent saw.
If it had a longer fence and stop I'd give it an A+; as is maybe A- or B+.


--

dadiOH
____________________________

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Taxes out of hand? Maybe just ready for a change?
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Default Tool Review: QEP Brutus Tile Saw - Model 61024

"dadiOH" wrote in :

*snip*

Saw #1, 1998
A PlasPlugs table saw type, 4" blade. It worked fine for me, cut a
lot, needed to put on a new blade. It was impossible to do so: the
blade was held on the arbor with a nut but there was no way to hold
the arbor to take off the nut. Hold the blade, arbor still spins. I
called PlasPlugs, the lady said,"Just take off the nut". I explained
why I couldn't,she didn't get it. I junked the saw. (Over priced at
$150).


*snip*

I saw an interesting method for loosening arbor nuts when looking at
getting a RAS. Put a wrench on the nut, then give the blade a spin and
let the wrench hit a solid object. The momentum and sudden stop would
loosen the nut.

It might be worth a try if you get into a similar situation.

Puckdropper
--
Make it to fit, don't make it fit.


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Default Tool Review: QEP Brutus Tile Saw - Model 61024


Sonny wrote:

A good description of a total piece of crap.

Time for a refund and a different unit.

Lew


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Consider an inexpensive chop saw, a diamond blade, a connection to a hose
with a needle valve and short length of 1/4" soft copper tube, to direct
water to the blade right before it contacts the brick. The water keeps the
dust down, and saves the bearings. Only a small amount of water is needed,
so electricity should not be an issue, but always use a ground fault
interrupter with water and electricity.

I have used this system before to cut several hundred bricks at a 22 1/2
degree angle for mitered corners. Still use the saw as my primary cutoff
saw.

Jim in NC


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On Saturday, October 4, 2014 8:55:54 PM UTC-5, Lew Hodgett wrote:

A good description of a total piece of crap.
Time for a refund and a different unit.


For a $400 saw, I'd expect a much better design of some features, in that, there are very simple fixes to some of its lacking features. If these features were improved, and I not have to make those adjustments/fixes, then the saw's grade would be B to B+, at least. Once I "fixed" the immediate lacking features, I was very satisfied with the saw, as a whole.

Any operator/owner should not have to deal with an unsealed saw, should not have to make their own modifications, as I've done. This is an obvious and serious deficiency, as per design. The company/manufacturer, IMO, is aware of this, if they've done any kind of testing of the product.

Some of the reviews, on Ian's link, is not quite fair, as per my experience..
1) The table to blade alignment is an easy fix/adjustment.... loosen a bolt, align them, then tighten the bolt. It was my fence that is out of alignment, by about 1/8", because of the single screw tightener. I slipped a piece of sheet metal between the fence face and the table rail, on one side, and this readjusted the fence alignment into good enough ~90 degree alignment.... after all, the brick surfaces aren't perfectly flat and have 90 degree corners.
2) Rollers, for the table mounting, run along a shaft. The roller's housing has a grease zerk, to easily keep it running/rolling smooth. I greased it during assembly and after I finished my cutting. Maybe those complaining reviewers need to learn how to use a grease gun and learn maintenance upkeep. Greasing that roller housing should be as with any other regularly scheduled cleanup/maintenance/servicing of one's tools, *immediately after using it.
3) As for as motor bearings, I'll need to check that out more carefully. With the arbor shaft exposed, as it is, maybe the shaft is not sealed, very well, at the motor housing. Slurry may be able to wick/creep into the motor bearing area, yet, over extended use, without cleaning it after use, may be relevant to that bearing problem. With my limited use, I don't have a good reply to this issue.


I made a shield for the arbor shaft "spraying", with a 2X4 piece of sheet metal, and it worked very well. I taped a piece of plastic wrap over the switch box and that worked well. I plugged the saw into a GFI outlet. I was able to finish cutting my remaining (~150) brick. Over all, I am pleased with the saw, even though I had to modify some initial features. Now that I know its deficiencies, my next job won't be nearly as problematic, if at all.

-The saw seems to have enough power.
-The functions of the sliding table was fine.... normal, IMO.
-The 24" run-space, for large tile cutting, made for an extended reach, for me, for cutting the brick and, after several hours, my back was aching, though I took a few breaks. *At 62 yrs old, reaching to tie my shoes does the same thing, at times.
-There were no further issues with the water pump, after I submerged it in a 5 gal. bucket, rather than into the saw's water tray.
-The supplied blade may be cheap, as per some reviewers, but it worked well for me and there is minimum wear, as for as I can tell.
-I would be hesitant to loan this saw to anyone of limited skill, experience. They won't know its deficiencies, or nuances of, as I have learned them.. I wouldn't trust that they, on their own (without my explaining some things in detail), would have the common sense about problem solving (possible problem solving), with a tool as this. Kinna like, when you get to know your individual tools, only you know how to properly and safely handle them.. Does this make sense? .... but I (generally) never loan my (major) tools.

Though I am, over all, fairly satisfied with this saw, for my brick cutting, if QEP offers a refund, I would likely accept the refund and buy a less expensive DIYer's (HF?) saw. If they don't offer a refund, I think I still have a pretty good reliable saw, that will be appropriate for me, for a good long time. A DIYer's saw should not cost $400 and have the problems/issues, I have experienced, though I have been able to "fix" its deficiencies. I should be reimbursed for my "repair work" on this saw... which equates to the saw's cost should be $100 less, if an owner has to make improvements/modifications, from the get-go.

Sonny
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Lew Hodgett wrote:

A good description of a total piece of crap.
Time for a refund and a different unit.

---------------------------------------------------
"Sonny" wrote:

For a $400 saw, I'd expect a much better design of some features, in
that, there are very simple fixes to some of its lacking features. If
these features were improved, and I not have to make those
adjustments/fixes, then the saw's grade would be B to B+, at least.
Once I "fixed" the immediate lacking features, I was very satisfied
with the saw, as a whole.
-------------------------------------------------
Precisley the point.

As long as you are willing to accept crap, there is no incentive
for the manufacturer to make any improvements, especially if
they cost money.

Lew


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Default Tool Review: QEP Brutus Tile Saw - Model 61024

"Puckdropper" puckdropper(at)yahoo(dot)com wrote in message
eb.com
"dadiOH" wrote in :

*snip*

Saw #1, 1998
A PlasPlugs table saw type, 4" blade. It worked fine for me, cut a
lot, needed to put on a new blade. It was impossible to do so: the
blade was held on the arbor with a nut but there was no way to hold
the arbor to take off the nut. Hold the blade, arbor still spins. I
called PlasPlugs, the lady said,"Just take off the nut". I explained
why I couldn't,she didn't get it. I junked the saw. (Over priced at
$150).


*snip*

I saw an interesting method for loosening arbor nuts when looking at
getting a RAS. Put a wrench on the nut, then give the blade a spin and
let the wrench hit a solid object. The momentum and sudden stop would
loosen the nut.

It might be worth a try if you get into a similar situation.


NOW you tell me

--

dadiOH
____________________________

Winters getting colder? Tired of the rat race?
Taxes out of hand? Maybe just ready for a change?
Check it out... http://www.floridaloghouse.net


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"Puckdropper" wrote:

I saw an interesting method for loosening arbor nuts when looking
at
getting a RAS. Put a wrench on the nut, then give the blade a spin
and
let the wrench hit a solid object. The momentum and sudden stop
would
loosen the nut.

It might be worth a try if you get into a similar situation.

--------------------------------------
"dadiOH" wrote:

NOW you tell me

------------------------------------------
Yep it works.

BTW, the longer the wrench the better.

On a contractor's saw, grab the belt and pull it.

Lew







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