I posted this yesterday, but somehow it does not show in Google
groups, so I'm reposting it. Sorry if it's a dupe.
I am including some correspondence I've had off-line (which proves
that someone did see my post!)
iouri
----------------

Hi Mike,
thank you very much for your reply!

By solid cherry panel I mean "glued up boards cherry panel".
I do not have a biscuit joiner, but I guess I could rent one at
HomeDepot...
although it seems simpler to just rout a groove in both the panel and
the
border and glue a spline around the perimiter and in the miter.
Something I am worried about is that if I rout a groove at the
mid-depth of
the board, it would be half in the wood, half in MDF. It that a
problem?
BTW, should I use MDF or plywood?

Thanks,
iouri



----- Original Message -----
From: "Mike G"
To: "Pefferie"
Sent: Wednesday, December 10, 2003 1:57 PM
Subject: Making a kitchen island countertop


First important question to be answered is, what do you mean by solid
cherry
panel? Cherry plywood panel or glued up boards cherry panel? That is going
to be a major factor in answering several of your questions.

For the best appearance the ends of the border should be mitered. I'd
probably use FF biscuits but you have to have a biscuits jointer that is
adjustable to the irregular angles. Splines would work well as will dowels
if you can drill the holes at the proper angle. A lot depends on what
tools
you have to work with and how good you are with them.

Generally you'd want to be easing edges and such after the piece is all
glued up and the glue has cured.
.



--
Mike G.

"Pefferie" wrote in message
om...
Hi,
I want to make a countertop for a kitchen island that would create a
separation between the kitchen and the living room. In a building
materials salvage store, I bought:

A solid cherry panel (3/4" thick)
Mahogany boards (1.5" thick)

My plan is to glue another panel to the underside of the cherry one to
make it thicker and make a ~ 1.5" mahogany border around the
perimiter.

The project is complicated by the fact that the island is an irregular
hexagone.

As I have very little experience with woodworking, I would appreciate
any constructive advice, especially:

1. What should I glue to the board's underside - MDF or plywood? What
gue should I use?
2. How do I attach the border - just glue, glue + tongue-and-groove,
biscuits?
How do I join the ends of the border segments - miter or rabbet
with dowels, or? If the segments are just glued together, is there a
risk that they could separate due to the board's shrinkage and
swelling (even if it is glued to MDF)? What kind of glue?
3. Routing the outer edge of the border - should I glue the border and
then rout it, or rout the segments before gluing on a router table?

Thanks,
iouri