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Default How to cut a curved roof

I have a small enclosed camping trailer that has a flat roof which
always leaks. I decided to replace the entire roof and put a rounded
top on it so the center is domed. The trailer is about 4 feet wide.
My plan is to take 2x8's and make the center of the roof the full
width of the 2x8 (7.5") and using a bandsaw, cut the ends down to 2
inches. Then the whole roof will be covered with tin. Sawing these
2x8's is no problem. The problem is how to lay it out so it's even.
How do I do it?

What I want is the center to be the full width of the 2x8 and the ends
to be 2", with a smooth curve from the center to each side. Thus, the
48" board will be full width at 24" and taper down to 2" on both
sides.

A string comes to mind, with a pencil tied to the end. That would
work on a sheet of plywood, but not on an 8" wide board.

What's the trick to doing this?

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Default How to cut a curved roof

Morris Dovey wrote:

| If you want to calculate the radius of the curve, I have a web page
| at the link below with an algebra/geometry refresher.

....and just in case you wonder why there's an angular width
calculation at the bottom of the page - it's there because you may
want to use the angle and radius to figure out the arc length of your
roof top (which will, of course, now be greater than the original 48")

arc length = radius * angle in radians

--
Morris Dovey
DeSoto Solar
DeSoto, Iowa USA
http://www.iedu.com/DeSoto/CNC/cove_geom.html




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Default How to cut a curved roof

As long as you are using an arc and not an elipse then find a
description of a tool called a trammel (maybe one M) with instructions
it will be easy enough. Otherwise here are step-by-steps for using a
true arc (portion of a circle).

1. Decide what Radius that would be. You can do this on grided paper,
drawing to scale and using a drawing compass.

2. Lets assume you find a 12 foot radius is what you want.

3. Draw a line down the center of a piece of 4 x 8 ply, dividing the 4
into two sections.

4. Draw a line across the plywood 2 feet from one end (6 feet from the
other. Lets call the place where the two lines cross the center point.

5. Lay your 2 x 8 rafter across the end of the ply aligned to one edge
so the edge is now 6 feet from the center point

6. Take a loose strip of wood 2" wide by 1" thick by 6 foot 6 inches

7. Drill a hole in it the size of a pencil 3 inches from one end and
push a pencil into it so the lead just hangs out the back side

8. Start hammering a 16 penny nail through the other end of it, 3
inches from the end but stop after it hangs out about 1 " So the
pencil and the nail are 6 feet apart.

9. Put a spacer block the same thickness as the rafter board about
half way between the rafter board and the center point

10 Lat the strip of wood over the spacer block and hammer the nail
into the ply at the center point

11. Scribe the arc line on the rafter with the pencil by swinging the
strip of wood (trammel) as needed.

12. Remove rafter, place new one dow, rinse and repeat.


On Jul 31, 8:16 pm, wrote:
I have a small enclosed camping trailer that has a flat roof which
always leaks. I decided to replace the entire roof and put a rounded
top on it so the center is domed. The trailer is about 4 feet wide.
My plan is to take 2x8's and make the center of the roof the full
width of the 2x8 (7.5") and using a bandsaw, cut the ends down to 2
inches. Then the whole roof will be covered with tin. Sawing these
2x8's is no problem. The problem is how to lay it out so it's even.
How do I do it?

What I want is the center to be the full width of the 2x8 and the ends
to be 2", with a smooth curve from the center to each side. Thus, the
48" board will be full width at 24" and taper down to 2" on both
sides.

A string comes to mind, with a pencil tied to the end. That would
work on a sheet of plywood, but not on an 8" wide board.

What's the trick to doing this?



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Default How to cut a curved roof

Lew Hodgett wrote:

Take a look at Fred Bingham's book, Practical Yacht Joinery.


I have got to buy that book!

You recommend it so often, it's got to be worth getting.
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Default How to cut a curved roof

In article ,
wrote:
I have a small enclosed camping trailer that has a flat roof which
always leaks. I decided to replace the entire roof and put a rounded
top on it so the center is domed. The trailer is about 4 feet wide.
My plan is to take 2x8's and make the center of the roof the full
width of the 2x8 (7.5") and using a bandsaw, cut the ends down to 2
inches. Then the whole roof will be covered with tin. Sawing these
2x8's is no problem. The problem is how to lay it out so it's even.
How do I do it?

What I want is the center to be the full width of the 2x8 and the ends
to be 2", with a smooth curve from the center to each side. Thus, the
48" board will be full width at 24" and taper down to 2" on both
sides.

A string comes to mind, with a pencil tied to the end. That would
work on a sheet of plywood, but not on an 8" wide board.


Do _exactly_ what 'comes to mind'. Doesn't have to be a sheet of plywood,
just 'something' that will let you put the 'pivot point' (where anchor the
string) 'far enough' away from where you're drawing.

A 2x4 with the end temporarily tacked to the middle of your 2x8 will do
admirably.

Or just duct tape it down to the driveway, and do the same with the end of
the string.

You can use science to figure out how long the string has to be, or you can
just 'play with it', until you get things to your satisfaction.

Note: if you've had an on-going 'leak-in-the-roof' problem, you probably have
significant _other_ structural problems to deal with as well. Check *VERY*
thoroughly for (a) mold, and (b) _wood-rot_, *everywhere* the water got
past the absolute -outside- of the trailer.

Generally, a trailer that has suffered anything more than -very- minor will
cost more to return to 'good working order' than the trailer is worth.



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