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After spending the day cutting lumber to exact sizes and lining up
precise doweling markers, my cabinet is ruined because of a lousy jig. I did not "cheap out" on this one. It's the expensive version of the Task Self-Centering Jig and it works terribly. It may be fine for laminating edge-glued panels (probably not), but it is awful for making loose tenon joinery using dowels. The jig has two adjacent 1/4" holes, spaced evenly, so that you can put two holes on each rail and post joint. What they do not tell you, and what I found out after ruining my project, is that the self-centering design allows the central block to have a certain degree of play in it (there is only one bearing, the middle screw). This means that the holes may still be spaced at a precise distance, but no longer square to the edge of either post or rail. The resulting difference is obvious once the joint is completed, as any error is amplified visually by the appearance of a twisted butt-joint. I am considering calling LV and asking them to take this abomination back, but it's been a month now as I was not able to get to this project until today. Hopefully they will. I see no point at all in having a jig that doesn't do what it is supposed to do. Perhaps it works better when only drilling one hole at a time, but then why include the spaced doubles? Does anyone use the DowelMax system? How is that? It's pretty pricey compared to this thing, but all the time I will have to spend planing the hell out of these carcases will be worth something too. Before you consider telling me that I am just "doing it wrong" please note that I have attempted drilling with 2 different drills, different speeds, and created side blocks to allow the jig to have full support. I suppose I could rig up some precision shims to stop the "play" in the middle section, but then clamping it on would be difficult at best, considering that even planed wood has variations in thickness. Tapping in wedges would cause more problems than it would solve as well. I'm at the end of my rope. But if I am really "doing it wrong" please let me know. |
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