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#1
Posted to rec.woodworking
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Table saw motor brush question
I have an older 9" Delta table saw (my father got it in the early '70s
I believe) that refused to start working when I went to do a couple of quick cuts on it. A 15 minute escape into the shop turned into an hour and a half repair session (isn't that always the case), and the problem turned out to be my motor brushes not making solid contact with the motor. I fixed that problem, and discovered that while one of the brushes was nice and smooth, the other one was not. About 10-20% of it was nice and smooth like the other one, but the rest was rough, and looked like it had been chipped off. My questions a 1) Will this slightly chipped brush aversely affect my table saw's performance? 2) Can I repair the brush I have, or should I try to find a replacement? Thanks! Nathan |
#2
Posted to rec.woodworking
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Table saw motor brush question
Find a replacement brush and burnish the commutator with copper cleaner
from the kitchen. If there are any commutator bars that feel rough they can be smoothed with a very fine file. If that doesn't help you may have to replace the motor or find a [rare] motor repair shop that will rebuild. Bugs |
#3
Posted to rec.woodworking
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Table saw motor brush question
What is a commutator?
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#4
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Table saw motor brush question
On 11 Jan 2006 07:00:12 -0800, "N Hurst" wrote:
What is a commutator? The area of the armature shaft assembly that makes contact with the brushes. |
#5
Posted to rec.woodworking
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Table saw motor brush question
N Hurst wrote: What is a commutator? has nothing to do with a potato :-D |
#6
Posted to rec.woodworking
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Table saw motor brush question
About 10-20% of it was nice and
smooth like the other one, but the rest was rough, and looked like it had been chipped off. My questions a The chipped brush is not an issue. Why the brush chipped is an issue. It could mean that the armature is gone short (look at the commutator for a 'burnt' looking bar that may also be deformed). Could mean that the bearings are sloppy and the armature is vibrating. Or it could be that the brushes were just sticky and the motor needs a good cleaning. Pete |
#7
Posted to rec.woodworking
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Table saw motor brush question
It could mean that the armature is gone short (look at the commutator
for a 'burnt' looking bar that may also be deformed). Could mean that the bearings are sloppy and the armature is vibrating. Or it could be that the brushes were just sticky and the motor needs a good cleaning. For cleaning it would that copper cleaner mentioned by Bugs be a good idea? I just realised that I didn't mention the why behind the brush not contacting the motor. The copper wire that comes out the back of the brush had been twisted up (like how you would twist up a rope to make it shorter), and that was preventing the spring from pressing it into contact with the commutator (did I use that correctly?). Once I untwisted the brush, the wire loosened up and everything worked as it had been. I'm kind of hesitant to do too much to this saw, since it's over 30 years old, and I can't afford to purchase a new one, so the less I monkey with its guts, the happier I'll be. If, however, giving the commutator and the rest of it a cleaning would make it run better, I wouldn't mind delving into it. Thanks for everyone's responses! -Nathan |
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