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I finally gave up on finding a place for a full-sized router table in the
shop, and built it into my table saw. I already had the Rousseau insert so building the table extension-extension took about an afternoon. Underbase is 3/4" Baltic Birch plywood with a Oak frame and hardboard top. Two bolts through each of the saw fence rails and the RH cast extension. I took a little more time with the fence with the thought of moving it to a 'proper' router table at some point. Again the frame structure is Baltic Birch ply with MDF face pieces. I set it up so it could be clamped to the table saw fence; or rotated and clamped to the outboard end of the table. The second arrangement allows me to use an extension on the table saw miter gage (or a sled), if needed. The fence can then be drilled or slotted to install to the 'proper' table. With the exception of the insert, dust collection fitting and a few pieces of hardware most of the materials came from stuff laying around the shop. I was surprised at the effectiveness of the shop vacuum dust collection. After running a few test pieces I had minimal waste that got through to the floor and very little on the table top. RonB |
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