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Woodturning (rec.crafts.woodturning) To discuss tools, techniques, styles, materials, shows and competitions, education and educational materials related to woodturning. All skill levels are welcome, from art turners to production turners, beginners to masters. |
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#1
Posted to rec.crafts.woodturning
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Some problems with my first vase
I found an unidentified root in the road (it is light colored, but turns
yellow brown about a day after being cut; anything jump to mind?) and decided to make my first vase. It is about 4" diameter and 8" high. I ran into three problems. 1) I could only manage to hollow out about 5.5". And even then I left a little uvula in the middle that I couldn't get out noway. I don't think I can go deeper than 5.5", but how do you get the center part out? 2) I had to leave most of it rough inside because I couldn't manipulate a tool in there, and certainly couldn't get sandpaper in. Any tricks here? 3) I nearly lost it because the bottom became extremely uneven when it dried. I did the best I could to get it back on the chuck square, but it wobbled and I had to take more off the outside to get it round than anticipated. I almost ran out of material. How does one handle that properly? I am not sure a chuck (if I had one) would have helped, because the top probably wasn't square either. On the whole it turned out nicely though. http://www.frontiernet.net/~toller/vase.jpg |
#2
Posted to rec.crafts.woodturning
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Some problems with my first vase
On Jul 16, 12:20 pm, "Toller" wrote:
1) I could only manage to hollow out about 5.5". And even then I left a little uvula in the middle that I couldn't get out noway. I don't think I can go deeper than 5.5", but how do you get the center part out? You need a surprisingly substantial tool to hollow 5.5" deep in a vase. You didn't say what type of tool you were using, or why it or you wouldn't go past 5.5" Are you end grain turning (grain parallel with the ways) or are you bowl grain turning (grain at 90 degrees) to the ways? This would also make a difference in the tool selection and capability. Until I was comfortable (OK, sometimes even now...) with my gouges I used to use my 1/2" X 1" round nose scraper to nibble off that little cone. 2) I had to leave most of it rough inside because I couldn't manipulate a tool in there, and certainly couldn't get sandpaper in. Any tricks here? If it is a vase, you should be able to hold sandpaper in your hands it if it is 4" across and only 5.5" deep. If that isn't comfortable for you, you can use differnet pliers (I use 12' curved brake pliers), holders, and homemade gizmos to get the paper to the wood. 3) I nearly lost it because the bottom became extremely uneven when it dried. I did the best I could to get it back on the chuck square, but it wobbled and I had to take more off the outside to get it round than anticipated. Very typical. As the general rule of thumb goes, you want to cut to about 10% of your final thickness. I am more generous than that, but that 10% allows for radial movement which throws the piece off it axis of balance when drying. I try to turn as closely as I can to the final shape stopping at my 10% or so and cut the surface almost as finely as I would before final sanding when finishing the piece. But no matter what, when you dry, you should plan to rebalance the piece when you re-mount. But looking at your piece and reviewing your dimensions, you have some other challenges that you will have to master to get things going in the right direction. First, a knotty piece of wood like you used, full of occlusions and twisty grain will never dry perfectly. The more screwed up a piece of wood actually is makes it more valuable to us woodturners, right? So that will take some practice and experience from you to make the call on how close to cut one of these pieces when taking it off the lathe to further dry. This is one I would have stopped at about 25% of final thickness and just let it dry longer. Second, you created a recipe of hardship for yourself when you hollowed 2/3 of the way down and quit. The wood will dry in a drastically uneven fashion when parts of it are 1/4 thick (the sides) and other parts (the base) is about 3" thick. It simply cannot dry the same way, or react the same way with two huge differences like that in thickness. Think about this: The sides can expulse water from both sides making them dry faster, and more evenly on a smaller thicknes of material which will give smaller movement. On the solild mass you left on the base, the water can only leave on the perimeter, leaving the inside green until it finally dries from the outside in. This can take a long time and since it is a greater mass of wood fiber and water drying from one side only, the drying process with distort the wood much more than an even, two sided drying. That's my 0.02. Robert |
#3
Posted to rec.crafts.woodturning
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Some problems with my first vase
wrote in message oups.com... On Jul 16, 12:20 pm, "Toller" wrote: 1) I could only manage to hollow out about 5.5". And even then I left a little uvula in the middle that I couldn't get out noway. I don't think I can go deeper than 5.5", but how do you get the center part out? You need a surprisingly substantial tool to hollow 5.5" deep in a vase. You didn't say what type of tool you were using, or why it or you wouldn't go past 5.5" Are you end grain turning (grain parallel with the ways) or are you bowl grain turning (grain at 90 degrees) to the ways? This would also make a difference in the tool selection and capability. Until I was comfortable (OK, sometimes even now...) with my gouges I used to use my 1/2" X 1" round nose scraper to nibble off that little cone. It is end grain, for the most part. I suppose the grain was really going every which way. I used the tool that has a little carbide disk on the end of it. Works wonderfully; I don't think I could have gotten a gouge in half that far, but it is only about 6" long, so there isn't anyway to go deeper. I tried every tool I had; between not being able to see what I was doing, and having the support 6" away, I just couldn't get any action on the little cone. 2) I had to leave most of it rough inside because I couldn't manipulate a tool in there, and certainly couldn't get sandpaper in. Any tricks here? If it is a vase, you should be able to hold sandpaper in your hands it if it is 4" across and only 5.5" deep. If that isn't comfortable for you, you can use differnet pliers (I use 12' curved brake pliers), holders, and homemade gizmos to get the paper to the wood. 3) I nearly lost it because the bottom became extremely uneven when it dried. I did the best I could to get it back on the chuck square, but it wobbled and I had to take more off the outside to get it round than anticipated. Very typical. As the general rule of thumb goes, you want to cut to about 10% of your final thickness. I am more generous than that, but that 10% allows for radial movement which throws the piece off it axis of balance when drying. I try to turn as closely as I can to the final shape stopping at my 10% or so and cut the surface almost as finely as I would before final sanding when finishing the piece. But no matter what, when you dry, you should plan to rebalance the piece when you re-mount. But looking at your piece and reviewing your dimensions, you have some other challenges that you will have to master to get things going in the right direction. First, a knotty piece of wood like you used, full of occlusions and twisty grain will never dry perfectly. The more screwed up a piece of wood actually is makes it more valuable to us woodturners, right? So that will take some practice and experience from you to make the call on how close to cut one of these pieces when taking it off the lathe to further dry. This is one I would have stopped at about 25% of final thickness and just let it dry longer. Second, you created a recipe of hardship for yourself when you hollowed 2/3 of the way down and quit. The wood will dry in a drastically uneven fashion when parts of it are 1/4 thick (the sides) and other parts (the base) is about 3" thick. It simply cannot dry the same way, or react the same way with two huge differences like that in thickness. Think about this: The sides can expulse water from both sides making them dry faster, and more evenly on a smaller thicknes of material which will give smaller movement. On the solild mass you left on the base, the water can only leave on the perimeter, leaving the inside green until it finally dries from the outside in. This can take a long time and since it is a greater mass of wood fiber and water drying from one side only, the drying process with distort the wood much more than an even, two sided drying. That makes sense; the butt was considerably thicker after drying. So, I should restrict myself to 6" vases until I get better tools? |
#4
Posted to rec.crafts.woodturning
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Some problems with my first vase
On Jul 16, 12:14 pm, "Toller" wrote:
wrote in message oups.com... On Jul 16, 12:20 pm, "Toller" wrote: 1) I could only manage to hollow out about 5.5". And even then I left a little uvula in the middle that I couldn't get out noway. I don't think I can go deeper than 5.5", but how do you get the center part out? You need a surprisingly substantial tool to hollow 5.5" deep in a vase. You didn't say what type of tool you were using, or why it or you wouldn't go past 5.5" Are you end grain turning (grain parallel with the ways) or are you bowl grain turning (grain at 90 degrees) to the ways? This would also make a difference in the tool selection and capability. Until I was comfortable (OK, sometimes even now...) with my gouges I used to use my 1/2" X 1" round nose scraper to nibble off that little cone. It is end grain, for the most part. I suppose the grain was really going every which way. I used the tool that has a little carbide disk on the end of it. Works wonderfully; I don't think I could have gotten a gouge in half that far, but it is only about 6" long, so there isn't anyway to go deeper. I tried every tool I had; between not being able to see what I was doing, and having the support 6" away, I just couldn't get any action on the little cone. 2) I had to leave most of it rough inside because I couldn't manipulate a tool in there, and certainly couldn't get sandpaper in. Any tricks here? If it is a vase, you should be able to hold sandpaper in your hands it if it is 4" across and only 5.5" deep. If that isn't comfortable for you, you can use differnet pliers (I use 12' curved brake pliers), holders, and homemade gizmos to get the paper to the wood. 3) I nearly lost it because the bottom became extremely uneven when it dried. I did the best I could to get it back on the chuck square, but it wobbled and I had to take more off the outside to get it round than anticipated. Very typical. As the general rule of thumb goes, you want to cut to about 10% of your final thickness. I am more generous than that, but that 10% allows for radial movement which throws the piece off it axis of balance when drying. I try to turn as closely as I can to the final shape stopping at my 10% or so and cut the surface almost as finely as I would before final sanding when finishing the piece. But no matter what, when you dry, you should plan to rebalance the piece when you re-mount. But looking at your piece and reviewing your dimensions, you have some other challenges that you will have to master to get things going in the right direction. First, a knotty piece of wood like you used, full of occlusions and twisty grain will never dry perfectly. The more screwed up a piece of wood actually is makes it more valuable to us woodturners, right? So that will take some practice and experience from you to make the call on how close to cut one of these pieces when taking it off the lathe to further dry. This is one I would have stopped at about 25% of final thickness and just let it dry longer. Second, you created a recipe of hardship for yourself when you hollowed 2/3 of the way down and quit. The wood will dry in a drastically uneven fashion when parts of it are 1/4 thick (the sides) and other parts (the base) is about 3" thick. It simply cannot dry the same way, or react the same way with two huge differences like that in thickness. Think about this: The sides can expulse water from both sides making them dry faster, and more evenly on a smaller thicknes of material which will give smaller movement. On the solild mass you left on the base, the water can only leave on the perimeter, leaving the inside green until it finally dries from the outside in. This can take a long time and since it is a greater mass of wood fiber and water drying from one side only, the drying process with distort the wood much more than an even, two sided drying. That makes sense; the butt was considerably thicker after drying. So, I should restrict myself to 6" vases until I get better tools? Hello Toller, The rule of thumb for hollowing is not to extend the tool over the tool rest more than 20 percent of its length. For the 5.5" of hollowing you needed a tool that was almost 30 inches long. If the tool you are using is the Hunter Tool with the carbide cutter, you should be able to get rid of that little nub in the center by bringing the tool up flat at the center and slowly slice away the nub a bit at a time. Your tool will try to dodge one way or the other. But tru to keep it on centr and below the end of the nub, then lever down on your handle and slice off a bit. Repeat this again and again until you've eliminated the nub. Good luck and keep trying. Let every piece be an experience from which you can learn something. Fred Holder http://www.fholder.com |
#5
Posted to rec.crafts.woodturning
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Some problems with my first vase
The rule of thumb for hollowing is not to extend the tool over the
tool rest more than 20 percent of its length. For the 5.5" of hollowing you needed a tool that was almost 30 inches long. Then how do you do it? A 30" tool?! I was able to get the hunter to work well, but couldn't get a scraper to much of anything, to either clean up the sides or go after the center thing. |
#6
Posted to rec.crafts.woodturning
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Some problems with my first vase
Just a thought, here. There are a lot of good books and videos out
there. Some in your local library, and some at Barnes and Noble. There are even some interesting videos on turning at YouTube. Best of all, if you have time, you should see if you have a local turning club. For several years out club was a great place to learn from each other about techniques and methods as well as hearing about practical experience with certain tools. A good club could really help you learn faster and better, and really cut down on your frustration. Hang in there, man. Good luck and keep trying. Let every piece be an experience from which you can learn something. Ditto! Robert |
#7
Posted to rec.crafts.woodturning
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Some problems with my first vase
"Toller" wrote in message ... The rule of thumb for hollowing is not to extend the tool over the tool rest more than 20 percent of its length. For the 5.5" of hollowing you needed a tool that was almost 30 inches long. Then how do you do it? A 30" tool?! I was able to get the hunter to work well, but couldn't get a scraper to much of anything, to either clean up the sides or go after the center thing. Fred is speaking of overhang over the rest. Depending on the size of the opening you may be able to angle your regular rest to get support inside the box. There are also special rests for box scrapers which will extend inside real well. As far as tool length, it should be as Lincoln's legs, long enough to reach the ground (bottom). Leverage will tell you how aggressive you can be. For straight sides like you have in the picture, you can certainly use a gouge or Darrell's favorite, an Oland tool, to shave the sides. My "pointy" gouge is for practical purposes an Oland with a flute ground from a "detail" gouge. it makes short work of interiors, sweeping in to out and out to in, including shaving out the point. I use a termite to trim end grain at the bottom, because I stink with a scraper. http://i35.photobucket.com/albums/d1...e/a63b77ab.jpg http://i35.photobucket.com/albums/d1...e/725a28f2.jpg http://i35.photobucket.com/albums/d1...e/5fa71f2e.jpg You can also bottom with a nice fingernailed gouge, setting up as if you were boring with a D bit and curling the shavings out. At 6", you may find that's not possible, because the ferrule's riding the rest. |
#8
Posted to rec.crafts.woodturning
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Some problems with my first vase
Fred Holder wrote:
On Jul 16, 12:14 pm, "Toller" wrote: wrote in message oups.com... Hello Toller, The rule of thumb for hollowing is not to extend the tool over the tool rest more than 20 percent of its length. For the 5.5" of hollowing you needed a tool that was almost 30 inches long. If the tool you are using is the Hunter Tool with the carbide cutter, you should be able to get rid of that little nub in the center by bringing the tool up flat at the center and slowly slice away the nub a bit at a time. Your tool will try to dodge one way or the other. But tru to keep it on centr and below the end of the nub, then lever down on your handle and slice off a bit. Repeat this again and again until you've eliminated the nub. Good luck and keep trying. Let every piece be an experience from which you can learn something. Fred Holder http://www.fholder.com a quick way to get that little nub out is a forstner bit mounted in your tailstock with a drill chuck |
#9
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Some problems with my first vase
On Tue, 17 Jul 2007 07:24:29 -0600, william kossack
wrote: a quick way to get that little nub out is a forstner bit mounted in your tailstock with a drill chuck Then, all you have to do is get the friggin' hole from the point of the forstner bit smoothed out... BTDT got the t-shirt.. Being a devout coward, I use the largest, thickest round nose scraper that will fit in the opening to smooth the bottom.. If I have to, I'll use my round side-scraper, but a full round nose is a lot more stable and safer, IMO... (Counting fingers and enjoying getting to 10) mac Please remove splinters before emailing |
#10
Posted to rec.crafts.woodturning
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Some problems with my first vase
On Mon, 16 Jul 2007 17:20:23 GMT, "Toller" wrote:
I found an unidentified root in the road (it is light colored, but turns yellow brown about a day after being cut; anything jump to mind?) and decided to make my first vase. It is about 4" diameter and 8" high. I ran into three problems. 1) I could only manage to hollow out about 5.5". And even then I left a little uvula in the middle that I couldn't get out noway. I don't think I can go deeper than 5.5", but how do you get the center part out? I've hollowed a couple dozen vases (for some reason, I tend to like them better than bowls, YMMV), and what I've found works pretty well is a lathe tool spin-off of the forsner bit idea. I've got a smaller round-nose scraper (about 1/2" x 3/16") that I set directly in the center, and use like an auger bit to get to my depth. That effectively "drills" a hole with a slightly concave bottom that I can work down to with other tools, and there is no nub to remove at the end. The other suggestion you've already gotten about levering the tool up into the nub works well also, but that is what I do with bowls, not vases, as there is more room to work. 2) I had to leave most of it rough inside because I couldn't manipulate a tool in there, and certainly couldn't get sandpaper in. Any tricks here? I had a rough time with this as well for quite a while, and tried all sorts of things to get sandpaper in there. What I found was that a combination of two scrapers gives me the best results. For the sides, I ground a scraper out of used M2 punch tooling (basically just a 1/2" round piece of HSS) with a profile similar to the end of a butterknife, and slid it into the end of a 4' piece of black pipe. The cutting edge is a little different than you might imagine, and I confess I stumbled on it by accident- rather than being relieved on the bottom, it is actually a slightly convex angle (about 93-95 degress when looking from the edge.) I use it freehand (without a tool rest) and let the bevel ride slightly below the center line. If you move smoothly at the waist, you can get a really, really smooth inside face with this method. The bottom is done with a regular fingernail-profile scraper. the only thing that will help you blend the intersection between where the two tools is practice, but once you get it, it will be plenty smooth for the inside of a vase. 3) I nearly lost it because the bottom became extremely uneven when it dried. I did the best I could to get it back on the chuck square, but it wobbled and I had to take more off the outside to get it round than anticipated. I almost ran out of material. How does one handle that properly? I am not sure a chuck (if I had one) would have helped, because the top probably wasn't square either. The way I handle it is to turn from wet to finished in one session- I can see the arguments for the turn-dry-turn method when it comes to bowls, even though I don't do that myself, but with something like a vase, every little distortion is magnified signifigantly in proportion to it's length. You do risk distortion in the finished vase by finishing from green wood, but that's not always a bad thing. The big trick is to avoid getting the lip around the top too thin, which will allow cracks to start and travel down the length of the piece (in the case of end-grain vases, at least) If you really feel that you need to dry before doing the final finishing, and I'm certainly not going to tell you that there is anything wrong with that, I would remount the dried vase between centers before trying to stick it in the chuck. Hopefully, you have a spur center mark in the foot from your original roughing before you put it in the chuck to use a a reference, and on the open end, you'd need to turn a cone that you can stick into the mouth of the vase to have something to press the tailstock against. Once you have it between centers, it should be pretty easy and straightforward to true up the foot and the the rest of the vase with good support in place before remounting it in the chuck. Doing it that way would not only be safer, but will preserve more of the wood, if that is what you're trying to accomplish. On the whole it turned out nicely though. http://www.frontiernet.net/~toller/vase.jpg |
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