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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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When is 25k hours not 25k hours?
I've got GU10 LED downlighters in my extension, supplied by the
builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. -- Roland Perry |
#2
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When is 25k hours not 25k hours?
Roland Perry wrote:
I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. Theo |
#3
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When is 25k hours not 25k hours?
On 13/02/2021 11:40, Theo wrote:
Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. GU10 suggests replaceable lamps rather than permanent ones. The usual problem with LED lamps is their ability to shed heat, and that is heavily dictated by the enclosure. Many GU10 fittings will leave the lamp completely exposed - and one would expect that to give adequate cooling. Fully enclosed in a downlighter - especially if covered in insulation could result in much higher run temperatures and so dramatically shorter life expectancy. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#4
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When is 25k hours not 25k hours?
In message , at
12:04:27 on Sat, 13 Feb 2021, John Rumm remarked: On 13/02/2021 11:40, Theo wrote: Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. GU10 suggests replaceable lamps rather than permanent ones. That's right - theyare easily replaced. The usual problem with LED lamps is their ability to shed heat, and that is heavily dictated by the enclosure. Many GU10 fittings will leave the lamp completely exposed - and one would expect that to give adequate cooling. Fully enclosed in a downlighter - especially if covered in insulation could result in much higher run temperatures and so dramatically shorter life expectancy. Being in the ceiling of an extension they are very well insulated to the side and above. -- Roland Perry |
#5
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When is 25k hours not 25k hours?
On 14/02/2021 06:28, Roland Perry wrote:
In message , at 12:04:27 on Sat, 13 Feb 2021, John Rumm remarked: On 13/02/2021 11:40, Theo wrote: Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Â*If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours.Â* If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. Â*I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. GU10 suggests replaceable lamps rather than permanent ones. That's right - theyare easily replaced. The usual problem with LED lamps is their ability to shed heat, and that is heavily dictated by the enclosure. Many GU10 fittings will leave the lamp completely exposed - and one would expect that to give adequate cooling. Fully enclosed in a downlighter - especially if covered in insulation could result in much higher run temperatures and so dramatically shorter life expectancy. Being in the ceiling of an extension they are very well insulated to the side and above. And fire-rated (which tends to mean reduced ventilation)? -- Robin reply-to address is (intended to be) valid |
#7
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When is 25k hours not 25k hours?
On 14/02/2021 09:03, Brian Gaff (Sofa) wrote:
So, how hot do they get? Does seem to me that they have not been designed with a typical use condition in the first place. That's the problem, in reality they were not designed for LED lamps. So GU10 LED lamps are a retrofit option, but many existing lamp holders were not designed to facilitate adequate cooling of the lamps. What actually fails, I wonder. Do they have a psu or is it strictly diodes and some kind of over voltage protection with them all in series? Usually the capacitors in the PSUs fail at high temperatures. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#8
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When is 25k hours not 25k hours?
On 14/02/2021 09:03, Brian Gaff (Sofa) wrote:
So, how hot do they get? Does seem to me that they have not been designed with a typical use condition in the first place. Get a 1W rated resistor and dissipate 1W through it and see how hot it gets. In this case the size of the bulb and the type of fitting are the problem. The LED equivalent bulbs have not been designed from new but as a replacement to fit in an existing fitting. The only physical connections are two lugs for the electrical supply and therefore cannot be optimised for maximum heat sinking. This coupled with their small size and usually in housings that fully enclose the bulb (apart from the front) makes getting rid of unwanted heat from the bulb difficult. What actually fails, I wonder. Do they have a psu or is it strictly diodes and some kind of over voltage protection with them all in series? Both LEDs and power supplies fail if they get too hot. In the very small bulbs there may be a couple of capacitors, a bridge rectifier and a few resistors all packed into a space much smaller than the top of your little finger. Often one of the capacitors is an electrolytic type. In panel type lights that have been designed for LEDS. the LEDS are bolted directly to some metal-work. In many of the ones that I've fitted there has been been a substantial metal backplate. In outside flood light fittings the LED designs are completely different from the previous halogen models. The LEDs are bolted directly to the metal housing which provides the heat-sink. -- mailto : news {at} admac {dot} myzen {dot} co {dot} uk |
#9
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When is 25k hours not 25k hours?
In article , Roland Perry
writes In message , at 12:04:27 on Sat, 13 Feb 2021, John Rumm remarked: On 13/02/2021 11:40, Theo wrote: Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. GU10 suggests replaceable lamps rather than permanent ones. That's right - theyare easily replaced. The usual problem with LED lamps is their ability to shed heat, and that is heavily dictated by the enclosure. Many GU10 fittings will leave the lamp completely exposed - and one would expect that to give adequate cooling. Fully enclosed in a downlighter - especially if covered in insulation could result in much higher run temperatures and so dramatically shorter life expectancy. Being in the ceiling of an extension they are very well insulated to the side and above. I had the same issue with our extension. So up in the loft I carefully created a space in the insulation around each fitting. Then when boarding over I cut a circular hole over each bulb to allow the heat to rise. Covered the hole with mesh to prevent the inevitable. -- bert |
#10
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When is 25k hours not 25k hours?
On 13/02/2021 11:40, Theo wrote:
Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. Not really, these things don't follow idealised statistical distributions. The conditions for statistical limit theorems don't really apply. I thought high early fail rates are common in electrical components, after that they may have much higher expected life times. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. Yep. |
#11
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When is 25k hours not 25k hours?
On 13/02/2021 11:40, Theo wrote:
I suppose this is the hazard of fitting lights with unreplaceable lamps No, it shows the folly of putting LEDs in an inappropriate fitting. GU10 downlights tend to be fittings with almost zero airflow to provide cooling and heat kills LEDs (and the power supply electronics) -- mailto : news {at} admac {dot} myzen {dot} co {dot} uk |
#12
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When is 25k hours not 25k hours?
alan_m wrote:
On 13/02/2021 11:40, Theo wrote: I suppose this is the hazard of fitting lights with unreplaceable lamps No, it shows the folly of putting LEDs in an inappropriate fitting. GU10 downlights tend to be fittings with almost zero airflow to provide cooling and heat kills LEDs (and the power supply electronics) About 12 years ago we had an extension built with 20 GU10 downlighters with mains halogen bulbs. After doing a quick bit of multiplication and realising just how much power they were using I ordered some cheap led GU10 bulbs off of eBay. Within about two months about half a dozen of them failed. The vendor replaced them all and Ive not had a single failure since despite these being on for many hours every day. GU10 fittings arent the worst offenders IMO. G9 fittings on the other hand... Tim -- Please don't feed the trolls |
#13
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When is 25k hours not 25k hours?
Where is this day which is over 24 hours long though?
Half the issue is often the heat, but I'd have thought in a normal installation they would be designed to have an acceptable life under such conditions, otherwise where do you draw the line? Brian -- This newsgroup posting comes to you directly from... The Sofa of Brian Gaff... Blind user, so no pictures please Note this Signature is meaningless.! "Theo" wrote in message ... Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. Theo |
#14
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When is 25k hours not 25k hours?
Brian Gaff (Sofa) wrote
Where is this day which is over 24 hours long though? I keep it here and no, you can't use it. Half the issue is often the heat, but I'd have thought in a normal installation they would be designed to have an acceptable life under such conditions, otherwise where do you draw the line? At lending you my very useful day. "Theo" wrote in message ... Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. If the MTBF is 25k hours that means some proportion of them are going to fail before 25k hours. If that was a median TBF it would be half of them. But they've run about 3k hours, so it's hard to think of a distribution where a third of them would have failed at that point. I suppose this is the hazard of fitting lights with unreplaceable lamps - it only takes one of them to die to make the rest of the installation look bad. Theo |
#15
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Lonely Obnoxious Cantankerous Auto-contradicting Senile Ozzie Troll Alert!
On Mon, 15 Feb 2021 03:58:50 +1100, cantankerous trolling geezer Rodent
Speed, the auto-contradicting senile sociopath, blabbered, again: FLUSH the trolling senile cretin's latest troll**** unread -- Marland addressing senile Rodent's tall stories: "Do you really think people believe your stories you come up with to boost your self esteem." Message-ID: |
#16
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When is 25k hours not 25k hours?
On 14/02/2021 08:58, Brian Gaff (Sofa) wrote:
Where is this day which is over 24 hours long though? Half the issue is often the heat, but I'd have thought in a normal installation they would be designed to have an acceptable life under such conditions, otherwise where do you draw the line? Existing fittings are designed for different operating conditions. They are designed to survive high operating temperatures and not necessarily to cool the bulb. Downlighters designed for LEDs don't have replaceable bulbs! This is how adequate heat-sinking is achieved because the LED can be in physical contact with the metal of the fitting. It also allows the power supply electronics to be removed away from the LEDs so one is not necessarily directly heating the other. -- mailto : news {at} admac {dot} myzen {dot} co {dot} uk |
#17
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When is 25k hours not 25k hours?
On 13/02/2021 11:29, Roland Perry wrote:
I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Average doesn't mean minimum. I expect 25k hrs is average under ideal conditions. Having 4 fail in under 3k hrs seems surprising, but maybe not that surprising. Why did they only send two replacements? If 4 failed in under 2 years they should send 4. FWIW I have about ordered about 30 GU10 LED in the last 2 years, cheapest I could find, none have failed. At about £1.5 per bulb. I wouldn't be that fussed if a few did go. Not Meridian bulbs. Look on the bright side at least you didn't by an integral LED downlight (why would anyone???) |
#18
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When is 25k hours not 25k hours?
On Sat, 13 Feb 2021 12:17:05 +0000, Pancho
wrote: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Average doesn't mean minimum. I expect 25k hrs is average under ideal conditions. Having 4 fail in under 3k hrs seems surprising, but maybe not that surprising. Why did they only send two replacements? If 4 failed in under 2 years they should send 4. FWIW I have about ordered about 30 GU10 LED in the last 2 years, cheapest I could find, none have failed. At about £1.5 per bulb. I wouldn't be that fussed if a few did go. Not Meridian bulbs. Look on the bright side at least you didn't by an integral LED downlight (why would anyone???) I have had a very low failure rate. As others have suggested, it seems to depend on whether the bulb is sufficiently ventilated. As a matter of interest, does anyone know whether LEDs situated outside last for longer? |
#19
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When is 25k hours not 25k hours?
On 13/02/2021 12:42, Scott wrote:
On Sat, 13 Feb 2021 12:17:05 +0000, Pancho wrote: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Average doesn't mean minimum. I expect 25k hrs is average under ideal conditions. Having 4 fail in under 3k hrs seems surprising, but maybe not that surprising. Why did they only send two replacements? If 4 failed in under 2 years they should send 4. FWIW I have about ordered about 30 GU10 LED in the last 2 years, cheapest I could find, none have failed. At about £1.5 per bulb. I wouldn't be that fussed if a few did go. Not Meridian bulbs. Look on the bright side at least you didn't by an integral LED downlight (why would anyone???) I have had a very low failure rate. As others have suggested, it seems to depend on whether the bulb is sufficiently ventilated. As a matter of interest, does anyone know whether LEDs situated outside last for longer? Yes, I've had pretty LED table lamps run hot and fail, but I can't see any reason a ceiling downlight wouldn't be well ventilated, many were designed to handle halogen bulbs. |
#20
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When is 25k hours not 25k hours?
On 13/02/2021 12:57, Pancho wrote:
Yes, I've had pretty LED table lamps run hot and fail, but I can't see any reason a ceiling downlight wouldn't be well ventilated, many were designed to handle halogen bulbs. But not to provide any cooling for the bulb. The fitting is designed to run hot as can be seen with ceramic bulb fitting (rather than plastic) -- mailto : news {at} admac {dot} myzen {dot} co {dot} uk |
#21
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When is 25k hours not 25k hours?
On 13/02/2021 13:38, alan_m wrote:
On 13/02/2021 12:57, Pancho wrote: Yes, I've had pretty LED table lamps run hot and fail, but I can't see any reason a ceiling downlight wouldn't be well ventilated, many were designed to handle halogen bulbs. But not to provide any cooling for the bulb. The fitting is designed to run hot as can be seen with ceramic bulb fitting (rather than plastic) Halogens give out 10 times as much heat. They need to have cooling for the bulb. Sure the equilibrium temperature for a 50W halogen may be much greater than a 5W LED would tolerate. But the equilibrium temperature for a 5W bulb will be much, much lower. I will leave one on for a couple of hours and measure the temp. To put things into perspective a friend used halogen GU10s and was constantly having to replace them. She switched to LED four years ago and as far as I know none have blown. Even if they do go, they are so cheap they would need to blow far more often than they do to annoy me. I don't call an electrician to change a light bulb. My suspicion is that early GU10 LED bulbs were unreliable, and manufactures seized upon this to promote a product with a higher profit margin, integral fittings. The comments you see from electricians etc, that you see online are probably from people who have read the propaganda rather than accumulated enough evidence to form a valid opinion of their own. But WTF do I know :-) FWIW my early bedside lamp LEDs failed (not GU10), I leave one on 24hrs a day, the more recent ones of similar design haven't. |
#22
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When is 25k hours not 25k hours?
Scott used his keyboard to write :
I have had a very low failure rate. As others have suggested, it seems to depend on whether the bulb is sufficiently ventilated. As a matter of interest, does anyone know whether LEDs situated outside last for longer? I have had two fail, in the same enclosed fitting and outside over recent times. So much depends upon the ability for cooling air to cool the electronics down. I have since modified the fitting so as to allow some air flow. I have none indoors which lack a good exposure to air flow and none have failed indoors. |
#23
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When is 25k hours not 25k hours?
On 13/02/2021 12:17, Pancho wrote:
Look on the bright side at least you didn't by an integral LED downlight (why would anyone???) Just fitted 134 of them. Not my choice. And not bad I only hit one joist when drilling them out. -- Adam |
#24
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When is 25k hours not 25k hours?
On 13/02/2021 15:54, ARW wrote:
On 13/02/2021 12:17, Pancho wrote: Look on the bright side at least you didn't by an integral LED downlight (why would anyone???) Just fitted 134 of them. Not my choice. And not bad I only hit one joist when drilling them out. Did you remove enough of the joist to make it fit? Was there much left? |
#25
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When is 25k hours not 25k hours?
In message , at 12:17:05 on Sat, 13 Feb
2021, Pancho remarked: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Average doesn't mean minimum. I expect 25k hrs is average under ideal conditions. Having 4 fail in under 3k hrs seems surprising, but maybe not that surprising. Why did they only send two replacements? If 4 failed in under 2 years they should send 4. I contacted them when three had blown (that was about a month ago), and they sent me only two. (But I had a box of very similar LEDS anyway). Since then one more has gone. I'll be reminding them about the short-shipment when I next contact them. FWIW I have about ordered about 30 GU10 LED in the last 2 years, cheapest I could find, none have failed. At about £1.5 per bulb. I wouldn't be that fussed if a few did go. Not Meridian bulbs. Look on the bright side at least you didn't by an integral LED downlight (why would anyone???) I didn't [directly] buy (or even specify) anything. The builder's subcontractor did. -- Roland Perry |
#26
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When is 25k hours not 25k hours?
On 13/02/2021 12:17, Pancho wrote:
Look on the bright side at least you didn't by an integral LED downlight I have used some of those... (why would anyone???) Because they were good fit for the application, and provided a lighting pattern that was not easy to achieve via other means. The enclosure was designed for the lamp which it contains, and the method of installation (flush fitting in an insulated ceiling), so there is no reason to expect premature failure from them. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#27
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When is 25k hours not 25k hours?
In article ,
Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. The so called rated life seems to be a lab. one, where they are kept cool. In normal use, pie in the sky. Hence only a 2 year warranty. -- *War does not determine who is right - only who is left. Dave Plowman London SW To e-mail, change noise into sound. |
#28
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When is 25k hours not 25k hours?
In article , Dave Plowman (News)
wrote: In article , Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. The so called rated life seems to be a lab. one, where they are kept cool. In normal use, pie in the sky. Rather like electric car range -- from KT24 in Surrey, England "I'd rather die of exhaustion than die of boredom" Thomas Carlyle |
#29
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When is 25k hours not 25k hours?
On 13/02/2021 11:29, Roland Perry wrote:
I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). Simple question is how warm are the bulbs when one has been left on for a few hours? That almost invariably will explain the shortened life. If it is too warm to touch then it is almost certainly drying out its PSU capacitors which will result in premature failure. Electrolytics and heat do not get on. It might be worth your while taking it apart to check how it has failed (as I recall you are an electronics engineer). My money is definitely on capacitors that don't any more. The other common one I have seen is single point failure on one LED die in a series string but that doesn't do the PSU flashing thing. So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. They are good for the rated hours if they are able to dissipate away their waste heat but downlighters in ceilings tend not to be able to do that. The original insulated fireproof fittings intended for running very hot quartz halogen downlighters are particularly bad for killing LED bulbs. -- Regards, Martin Brown |
#30
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When is 25k hours not 25k hours?
In message , at 14:29:18 on Sat, 13 Feb
2021, Martin Brown remarked: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). Simple question is how warm are the bulbs when one has been left on for a few hours? That almost invariably will explain the shortened life. When I changed the 4th one the other day, the main part was OK but the base stub was almost too hot to hold. If it is too warm to touch then it is almost certainly drying out its PSU capacitors which will result in premature failure. Electrolytics and heat do not get on. It might be worth your while taking it apart to check how it has failed (as I recall you are an electronics engineer). I'll do that (although it's more like mechanical engineering ;-) My money is definitely on capacitors that don't any more. The other common one I have seen is single point failure on one LED die in a series string but that doesn't do the PSU flashing thing. So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. They are good for the rated hours if they are able to dissipate away their waste heat but downlighters in ceilings tend not to be able to do that. The original insulated fireproof fittings intended for running very hot quartz halogen downlighters are particularly bad for killing LED bulbs. I'll take a look at a fitting later, and report back. -- Roland Perry |
#31
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When is 25k hours not 25k hours?
In message , at 06:41:12 on Sun, 14 Feb 2021,
Roland Perry remarked: In message , at 14:29:18 on Sat, 13 Feb 2021, Martin Brown remarked: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). Simple question is how warm are the bulbs when one has been left on for a few hours? That almost invariably will explain the shortened life. When I changed the 4th one the other day, the main part was OK but the base stub was almost too hot to hold. If it is too warm to touch then it is almost certainly drying out its PSU capacitors which will result in premature failure. Electrolytics and heat do not get on. It might be worth your while taking it apart to check how it has failed (as I recall you are an electronics engineer). I'll do that (although it's more like mechanical engineering ;-) Remarkably few components. Yes, there's an old-fashioned electrolytic capacitor (4.7uF), plus the two-legged "red blob", four surface mount resistors and one surface-mount ?transistor. http://www.perry.co.uk/images/gu10.jpg My money is definitely on capacitors that don't any more. The other common one I have seen is single point failure on one LED die in a series string but that doesn't do the PSU flashing thing. So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. They are good for the rated hours if they are able to dissipate away their waste heat but downlighters in ceilings tend not to be able to do that. The original insulated fireproof fittings intended for running very hot quartz halogen downlighters are particularly bad for killing LED bulbs. I'll take a look at a fitting later, and report back. A dull metal cylinder about the size of a baked bean tin, with a few very small holes at the top, but nothing at all to introduce any convection currents either lower down, or around the LED itself. -- Roland Perry |
#32
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When is 25k hours not 25k hours?
Roland Perry wrote:
In message , at 06:41:12 on Sun, 14 Feb 2021, Roland Perry remarked: In message , at 14:29:18 on Sat, 13 Feb 2021, Martin Brown remarked: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). Simple question is how warm are the bulbs when one has been left on for a few hours? That almost invariably will explain the shortened life. When I changed the 4th one the other day, the main part was OK but the base stub was almost too hot to hold. If it is too warm to touch then it is almost certainly drying out its PSU capacitors which will result in premature failure. Electrolytics and heat do not get on. It might be worth your while taking it apart to check how it has failed (as I recall you are an electronics engineer). I'll do that (although it's more like mechanical engineering ;-) Remarkably few components. Yes, there's an old-fashioned electrolytic capacitor (4.7uF), plus the two-legged "red blob", four surface mount resistors and one surface-mount ?transistor. http://www.perry.co.uk/images/gu10.jpg That might be a capacitor dropper. Capacitor droppers are a potential solution on low wattage bulbs. https://bobparadiso.files.wordpress....p_dropper2.png More sophisticated ones are protected a bit against overvoltage. But regular designs like that, they do not take kindly to transients on AC supply. A brief transient can cause the light to "flash" brightly in sympathy, and excess currents in the LEDs, lead to their demise. I'm not sure what would cause a "flickering fault" in such a setup - the main dropper cap (polypropylene?) has most of the drop across it. Paul |
#33
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When is 25k hours not 25k hours?
"Paul" wrote in message ... Roland Perry wrote: In message , at 06:41:12 on Sun, 14 Feb 2021, Roland Perry remarked: In message , at 14:29:18 on Sat, 13 Feb 2021, Martin Brown remarked: On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). Simple question is how warm are the bulbs when one has been left on for a few hours? That almost invariably will explain the shortened life. When I changed the 4th one the other day, the main part was OK but the base stub was almost too hot to hold. If it is too warm to touch then it is almost certainly drying out its PSU capacitors which will result in premature failure. Electrolytics and heat do not get on. It might be worth your while taking it apart to check how it has failed (as I recall you are an electronics engineer). I'll do that (although it's more like mechanical engineering ;-) Remarkably few components. Yes, there's an old-fashioned electrolytic capacitor (4.7uF), plus the two-legged "red blob", four surface mount resistors and one surface-mount ?transistor. http://www.perry.co.uk/images/gu10.jpg That might be a capacitor dropper. Capacitor droppers are a potential solution on low wattage bulbs. https://bobparadiso.files.wordpress....p_dropper2.png More sophisticated ones are protected a bit against overvoltage. But regular designs like that, they do not take kindly to transients on AC supply. A brief transient can cause the light to "flash" brightly in sympathy, and excess currents in the LEDs, lead to their demise. But a regulated current should survive that fine. I'm not sure what would cause a "flickering fault" in such a setup - the main dropper cap (polypropylene?) has most of the drop across it. Yeah,it would be interesting to measure one with that fault. Paul |
#34
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When is 25k hours not 25k hours?
On 14/02/2021 17:36, Roland Perry wrote:
Remarkably few components. Yes, there's an old-fashioned electrolytic capacitor (4.7uF), plus the two-legged "red blob", four surface mount resistors and one surface-mount ?transistor. http://www.perry.co.uk/images/gu10.jpg Capacitor dropper (red blob), bridge rectifier (not transistor) , smoothing capacitor (4.7uF, rated at 105 degrees C) and resistors acting as fuses, inrush current limiters and bleeds. -- mailto : news {at} admac {dot} myzen {dot} co {dot} uk |
#35
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When is 25k hours not 25k hours?
Roland Perry wrote:
I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. There are two failure modes: 1) LED die output drops to 70% of initial intensity. This is the definition of "LED failure". It is a drop in intensity, not an outright failure. This is the 25000 hour number. 2) PSU output stops working. The SMPS in the base of the bulb uses an electrolytic capacitor. It lasts 2000 hours at 105C, it lasts 60000 hours at shirt sleeve conditions. Overheating the PSU is not part of the reliability specification. There is an assumption you did not "cook the product on purpose". Thus, the GU10 bulb maker assumes you placed the bulb in ordinary room air, where convection keeps the bulb at some ridiculously low temperature. That solves the [2] problem. Then we write the number from [1] "on the tin", as the reliability number. A "flickering failure" is not an expected failure mode. It might mean the PSU is cooked. ******* Here is a bulb take-apart. https://kuzyatech.com/no-name-gu10-led-lamp-teardown U1 is this thing. https://web.archive.org/web/20110108...tny263_268.pdf Notice, it has a pretty substantial heatsink and a lot of attention to thermals. The black can with the two wire legs, is the electrolytic capacitor. Paul |
#36
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When is 25k hours not 25k hours?
In message , at 12:33:21 on Sat, 13 Feb
2021, Paul remarked: Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. There are two failure modes: 1) LED die output drops to 70% of initial intensity. This is the definition of "LED failure". It is a drop in intensity, not an outright failure. This is the 25000 hour number. 2) PSU output stops working. The SMPS in the base of the bulb uses an electrolytic capacitor. It lasts 2000 hours at 105C, it lasts 60000 hours at shirt sleeve conditions. Overheating the PSU is not part of the reliability specification. There is an assumption you did not "cook the product on purpose". Thus, the GU10 bulb maker assumes you placed the bulb in ordinary room air, where convection keeps the bulb at some ridiculously low temperature. That solves the [2] problem. Then we write the number from [1] "on the tin", as the reliability number. A "flickering failure" is not an expected failure mode. It might mean the PSU is cooked. What happens is the light starts by blinking off just long enough to be noticeable as a flicker about once even ten seconds. After about a week the rate increases until it's flickering constantly. One of them then went into "steady, but only 10% light output" mode. ******* Here is a bulb take-apart. https://kuzyatech.com/no-name-gu10-led-lamp-teardown U1 is this thing. https://web.archive.org/web/20110108...owerint.com/si tes/default/files/product-docs/tny263_268.pdf Notice, it has a pretty substantial heatsink and a lot of attention to thermals. The black can with the two wire legs, is the electrolytic capacitor. Paul -- Roland Perry |
#37
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When is 25k hours not 25k hours?
On 14/02/2021 06:48, Roland Perry wrote:
In message , at 12:33:21 on Sat, 13 Feb 2021, Paul remarked: Thus, the GU10 bulb maker assumes you placed the bulb in ordinary room air, where convection keeps the bulb at some ridiculously low temperature. That solves the [2] problem. Then we write the number from [1] "on the tin", as the reliability number. A "flickering failure" is not an expected failure mode. It might mean the PSU is cooked. What happens is the light starts by blinking off just long enough to be noticeable as a flicker about once even ten seconds. After about a week the rate increases until it's flickering constantly. One of them then went into "steady, but only 10% light output" mode. I have seen quite a few LED street lamps in the flickering mode and they are probably no older than two years. I can't see why they should be so unreliable after all the engineers have complete control of the thermal environment and heatsinking. However, they do seem to fail quite often. By comparison most of my domestic LED bulbs even the ones in old spotlight fittings seem to survive remarkably well. Airflow is everything. The fitting that kills LED bulbs most effectively is a hangs down from the ceiling full globe type diffuser with no way out for the warm air. -- Regards, Martin Brown |
#38
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When is 25k hours not 25k hours?
In article ,
Martin Brown wrote: On 14/02/2021 06:48, Roland Perry wrote: In message , at 12:33:21 on Sat, 13 Feb 2021, Paul remarked: Thus, the GU10 bulb maker assumes you placed the bulb in ordinary room air, where convection keeps the bulb at some ridiculously low temperature. That solves the [2] problem. Then we write the number from [1] "on the tin", as the reliability number. A "flickering failure" is not an expected failure mode. It might mean the PSU is cooked. What happens is the light starts by blinking off just long enough to be noticeable as a flicker about once even ten seconds. After about a week the rate increases until it's flickering constantly. One of them then went into "steady, but only 10% light output" mode. I have seen quite a few LED street lamps in the flickering mode and they are probably no older than two years. I can't see why they should be so unreliable after all the engineers have complete control of the thermal environment and heatsinking. However, they do seem to fail quite often. But purchasing departments tend to over-ride such issues. -- from KT24 in Surrey, England "I'd rather die of exhaustion than die of boredom" Thomas Carlyle |
#39
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When is 25k hours not 25k hours?
On 13/02/2021 11:29, Roland Perry wrote:
I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. Bought 15 similar ones 6 years ago for the kitchen. Got them from eBay - pretty much the cheapest that i could find. Not a single one has been replaced yet... |
#40
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When is 25k hours not 25k hours?
Do these devices run on transformers or are they mains with internal psus.
I'm out of touch since the halogen days. I think I'd be having a look inside one to see how it works. Brian -- This newsgroup posting comes to you directly from... The Sofa of Brian Gaff... Blind user, so no pictures please Note this Signature is meaningless.! "JoeJoe" wrote in message o.uk... On 13/02/2021 11:29, Roland Perry wrote: I've got GU10 LED downlighters in my extension, supplied by the builder's subcontractor (so a bit arm's length). So far, about 8 months later, four of the twelve have failed. They start flickering for a few days, then go very dim. On about 12hrs a day. Contacted the supplier (Meridian) who wouldn't comment on how long they were supposed to last [see below], but sent me two replacements. The box says "2yrs Guarantee", which is 34hrs a day at the "average life" of 25k hrs. Hmm. Bought 15 similar ones 6 years ago for the kitchen. Got them from eBay - pretty much the cheapest that i could find. Not a single one has been replaced yet... |
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