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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Making a portable battery pack instead of using propriatary batteries
Faced with a number of battery operated portable items I wondered if
it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? Is it this simple or would I need some electronics to regulate to output voltage? If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. dg |
#2
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"dg" wrote in message om... Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? Is it this simple or would I need some electronics to regulate to output voltage? If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. dg You can run low power things off an adapter, but don't expect to run battery operated drills and the like. mrcheerful |
#3
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In article ,
dg wrote: Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. If the unit is designed to run off a mains power supply, then you could use (eg) a car battery and a 12V to 230V invertor. I do it this way when "in the field" and need to do things like charge mobile phone, cameras, Laptop, etc. Eg. See http://www.tlc-direct.co.uk/Main_Ind...ers/index.html I have the basic 150W model. Seems to work fine for my needs. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? It could - IF it's just designed to power the unit. Is it this simple or would I need some electronics to regulate to output voltage? Regulating voltage isn't a problem, but if the units also charge their (internal, rechargable) batteries then you must be carefull how you regulate it. NiCd rechargables have different requirements to NiMH for example. Some devices do have internal regulators and aren't so fussy though, but it's hard to tell which does and which doesn't, and unless you are absolutely sure, it's best to not try. If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. I've found it easier to use the invertor, then just plug the devices standard mains adapters into the invertor to run/charge them. Gordon |
#4
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dg wrote:
I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? Is it this simple or would I need some electronics to regulate to output voltage? For devices that have a DC in socket, it is pretty straight forward. Make up an external pack with a flylead a suitable connector on the end. Most devices that expect to run from an external DC power source will have a regulator in them anyway since the external "wall wart" type power bricks are typically unregulated. If the device expects mains in only then an inverter may work, but chances are it will work out bigger and heavier than just taking a few sets of replacement batteries. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#5
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On 28 Aug 2004 08:15:06 -0700, dg wrote:
I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? In principle yes but you'll probably find that every single one of your devices has a different input voltage requirement, some may not be a multiple of the (nominal) 1.2v and have quite strict limits. You need to go through the manuals of each device to find what they will live off from the "DC" input. Parts available from Maplin, Rapid, CPC, RS, Farnell etc. -- Cheers Dave. pam is missing e-mail |
#6
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In an earlier contribution to this discussion,
dg wrote: Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? Is it this simple or would I need some electronics to regulate to output voltage? If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. dg It *can* be done, but bear in mind that there are a lot of size variations in these little concentric plugs which feed the appliances - so one size definitely *doesn't* fit all. Add to that the range of voltages required and polarity differences (some have +ve on the outside and some on the inside!) - and you need to design a pretty flexible bit of kit! I think I would go with the car battery plus inverter suggestion, in order to provide "mains" to the original adapter. You're then sure of the right fit, and the right voltage and polarity. -- Cheers, Set Square ______ Please reply to newsgroup. Reply address is invalid. |
#7
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mrcheerful . wrote:
"dg" wrote in message om... Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? Is it this simple or would I need some electronics to regulate to output voltage? If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. You can run low power things off an adapter, but don't expect to run battery operated drills and the like. There are adaptors and adaptors. Some will run things like battery drills, but are of course comparatively expensive. |
#8
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In message , Set Square
writes In an earlier contribution to this discussion, dg wrote: It *can* be done, but bear in mind that there are a lot of size variations in these little concentric plugs which feed the appliances - so one size definitely *doesn't* fit all. Add to that the range of voltages required and polarity differences (some have +ve on the outside and some on the inside!) - and you need to design a pretty flexible bit of kit! CPC do an excellent little power supply which comes complete with 8 or 16 connectors which plug into another connector either way around to give you about every possible permutation That's that problem solved for the OP'r -- geoff |
#9
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#10
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On Sat, 28 Aug 2004 22:46:26 GMT, raden wrote:
CPC do an excellent little power supply which comes complete with 8 or 16 connectors which plug into another connector either way around to give you about every possible permutation That's that problem solved for the OP'r Until he takes the device from a device needing 12v tip +ve to a device needing 3v tip -ve without remembering to change the connector round... -- Cheers Dave. pam is missing e-mail |
#11
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In an earlier contribution to this discussion,
raden wrote: In message , Set Square writes In an earlier contribution to this discussion, dg wrote: It *can* be done, but bear in mind that there are a lot of size variations in these little concentric plugs which feed the appliances - so one size definitely *doesn't* fit all. Add to that the range of voltages required and polarity differences (some have +ve on the outside and some on the inside!) - and you need to design a pretty flexible bit of kit! CPC do an excellent little power supply which comes complete with 8 or 16 connectors which plug into another connector either way around to give you about every possible permutation That's that problem solved for the OP'r But does that require a mains input? AIUI, OP wants it to run off a 12v battery. -- Cheers, Set Square ______ Please reply to newsgroup. Reply address is invalid. |
#12
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In article ,
dg wrote: Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. Certainly possible. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? Assuming the voltage is correct, then yes. If size isn't a problem, one of those car starter packs that are complete with charger would be a very cheap source of 12 volts - much cheaper than building one. Is it this simple or would I need some electronics to regulate to output voltage? It would depend on the individual item. Some have internal regulation, some have this in the supplied wall wart. If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. You could build in internal regulators for all the voltages you need - although you'd have to start out with somewhat higher a voltage than the highest you require. IC regulators are cheap and require few external components. -- *I went to school to become a wit, only got halfway through. Dave Plowman London SW To e-mail, change noise into sound. |
#13
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In message om, Dave
Liquorice writes On Sat, 28 Aug 2004 22:46:26 GMT, raden wrote: CPC do an excellent little power supply which comes complete with 8 or 16 connectors which plug into another connector either way around to give you about every possible permutation That's that problem solved for the OP'r Until he takes the device from a device needing 12v tip +ve to a device needing 3v tip -ve without remembering to change the connector round... Ah, the human interface problem If he does this, he has nobody to blame but himself -- geoff |
#14
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In message , Set Square
writes In an earlier contribution to this discussion, raden wrote: In message , Set Square writes In an earlier contribution to this discussion, dg wrote: It *can* be done, but bear in mind that there are a lot of size variations in these little concentric plugs which feed the appliances - so one size definitely *doesn't* fit all. Add to that the range of voltages required and polarity differences (some have +ve on the outside and some on the inside!) - and you need to design a pretty flexible bit of kit! CPC do an excellent little power supply which comes complete with 8 or 16 connectors which plug into another connector either way around to give you about every possible permutation That's that problem solved for the OP'r But does that require a mains input? AIUI, OP wants it to run off a 12v battery. I was pointing him to a source of connectors - I was expecting that he was useful enough to be able to use a pair of cutters on the lead -- geoff |
#16
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In article ,
Paul Mc Cann wrote: What sort of draw would an 800w microwave have on a 12v battery ? Assuming 100% efficiency of the invertor, some 67 amps. But invertors aren't 100% efficient, so you could add perhaps 20% to that. A 1000 watt invertor will cost serious money. -- *A woman drove me to drink and I didn't have the decency to thank her Dave Plowman London SW To e-mail, change noise into sound. |
#17
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raden wrote in message ...
In message , Set Square writes In an earlier contribution to this discussion, raden wrote: In message , Set Square writes In an earlier contribution to this discussion, dg wrote: It *can* be done, but bear in mind that there are a lot of size variations in these little concentric plugs which feed the appliances - so one size definitely *doesn't* fit all. Add to that the range of voltages required and polarity differences (some have +ve on the outside and some on the inside!) - and you need to design a pretty flexible bit of kit! CPC do an excellent little power supply which comes complete with 8 or 16 connectors which plug into another connector either way around to give you about every possible permutation That's that problem solved for the OP'r But does that require a mains input? AIUI, OP wants it to run off a 12v battery. I was pointing him to a source of connectors - I was expecting that he was useful enough to be able to use a pair of cutters on the lead LOL. I looked on their site and noted a multi purpose LiOn battery pack for £250 !! I thought you meant this. dg |
#18
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(Gordon Henderson) wrote in message ...
In article , dg wrote: Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. If the unit is designed to run off a mains power supply, then you could use (eg) a car battery and a 12V to 230V invertor. I do it this way when "in the field" and need to do things like charge mobile phone, cameras, Laptop, etc. Eg. See http://www.tlc-direct.co.uk/Main_Ind...ers/index.html I have the basic 150W model. Seems to work fine for my needs. I presume that mains adapters just output the necessary voltage and current to power the unit, so If I made up a pack consisting of a number of 1.2v NiCads to acheive the correct output voltage and use and a standard connector, then this could power the unit? It could - IF it's just designed to power the unit. Is it this simple or would I need some electronics to regulate to output voltage? Regulating voltage isn't a problem, but if the units also charge their (internal, rechargable) batteries then you must be carefull how you regulate it. NiCd rechargables have different requirements to NiMH for example. Some devices do have internal regulators and aren't so fussy though, but it's hard to tell which does and which doesn't, and unless you are absolutely sure, it's best to not try. If its not just a case of batteries, box and a connecting lead, any pointers to suppliers of the necessary kit would be appreciated. I've found it easier to use the invertor, then just plug the devices standard mains adapters into the invertor to run/charge them. Gordon On the subject of inverters, isn't it very inefficient to convert 12v to 240 v, and then back to say 12v for the appliance? If say, I wanted to power a laptop this way (mains transformer = 12v and 4.16A) how long could I expect the car battery to last? Would it just be better to get a 12v cigar adaptor - or would the current drain to the car battery be the same either way? dg |
#19
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#20
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dg wrote:
An extended runtime 7.4v battery for a TabletPC I have to use for extended site visits is nearly £100, so I thought why can't I just use a pack of normal batteries - not quite as glamorous but probably would keep me going all day. You could - although remember the current drain on a tablet PC may be quite high. Hence running costs on ordinary "dry" (i.e. non rechargeable) batteries could be high. Some decent (i.e. 4Ah or better) D cell NiCds or NiMh cells may work out cheaper. One query regarding amperage - if I did make up a battery pack to replace the mains adapter, is it the appliance that draws the current or is it the pack that supplies the current? Generally the appliance will dictate what current it requires. The supply simply needs to be able to supply enough. ie if the pack supplied say 'x' volts at 5000ma, but the appliance stated that it used 'x' volts at 4000ma, would this cause a problem or just mean it would run for longer? No problem - and it will run longer. Batteries are usually given a capacity rating in either Amp Hours (Ah) or Milli-Amp Hours (mAh). So a 2Ah cell could in theory supply 2A for 1 hour before being exhausted. It could also do 1 amp for two hours, or perhaps 4 amp for 30 mins. Sorry if thats a bit OT DIY. Not OT really... -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#21
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In article ,
dg wrote: (Gordon Henderson) wrote in message ... I've found it easier to use the invertor, then just plug the devices standard mains adapters into the invertor to run/charge them. Gordon On the subject of inverters, isn't it very inefficient to convert 12v to 240 v, and then back to say 12v for the appliance? If say, I wanted to power a laptop this way (mains transformer = 12v and 4.16A) how long could I expect the car battery to last? Would it just be better to get a 12v cigar adaptor - or would the current drain to the car battery be the same either way? No, it's not that efficient, but it's convenient - especially if the appicance requires a regulated external power source to charge internal batteries. If the appliance comes with a 12V lighter-socket adapter, then by all means use that instead, but it might be cheaper to use the invertor than buy lighter-adapters for every bit of kit you want to power. They aren't that innefficient either, and the one I have claims to switch off if the voltage drops to below 11V, but I've never been able to run anything that long to find out. For battery calculations, you need to know the rated AmpHour capacity. But note that they are usually stated at a particular amp rating. Eg. a typical car battery might be 40 Amp Hours at 10 Amps. That means it will last for 4 hours (down to some set voltage, maybe 10V, I don't know, would have to check spec.) at a current drain of 10 amps, but it wouldn't last one hour at 40 amps (usually a lot less!) So drawing 5 amps, you might expect it to last 8 hours. Most car batteris will have their rating printed on the labels. Gordon |
#22
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In article ,
Paul Mc Cann wrote: In article , says... In article , dg wrote: Faced with a number of battery operated portable items I wondered if it was possible to make a battery pack that would plug into the units' mains adapter socket, to power the item. If the unit is designed to run off a mains power supply, then you could use (eg) a car battery and a 12V to 230V invertor. I do it this way when "in the field" and need to do things like charge mobile phone, cameras, Laptop, etc. Eg. See http://www.tlc-direct.co.uk/Main_Ind...ers/index.html snip Thats an interesting site. I would be utterly at sea in this area but two things seem interesting. Firstly they sell a compact USA 110v to UK240v transformer http://www.tlc-direct.co.uk/Main_Ind...ter/index.html There are various ratings (100va,300va,500va,) available. Would any of these be suitable to run things like hair dryers, curling tongs etc. (For SWMBO, who moans when across the pond that none of her collection of feminine tools work over there) Sure - one minor difference is the supply hertz - it's 50 here and 60 in the US. Make sure the transofrmers are capable of handling this. You also might have a problems with motors too - they'll run a bit faster on 60Hz. Another problem is weight. A hairdryer might be up to 1KW (or more for some of the fancier ones these days) A transformer to handle that is f'ing heavy. I don't fancy putting that into my luggage... And secondly are the ratings on their 12v to 240v inverters a reliable way of determing their suitability for a particular task. I have in mind running a microwave on a boat. I do a lot of scuba diving, and a lot of the boats these days are moving away from having gas (cookers) on-board to electrics. There are some nice 12/24V electric boilers and even microwave ovens avalable these days. You are probably looking at at least a 1KVA model to power a cat. D microwave though, and these aren't cheap! Gas is convenient, but LPG is heavier than air, so you have to be totally paranoid about using it on a boat... As an addendum to this last would 24v to 240v be any different to 12v to 240v ? (The boat has a bank of 12v batteries for the domestics) Not really - as long as you bought an invertor with the appropriate input rating. What sort of draw would an 800w microwave have on a 12v battery ? P = I * V, or I = P / V So 800/12 is 67. This isn't perfect for AC and inductive loads, but but it's good enough for a rough ball-park. You are looking at a BIG battery bank and alternator run off the main engines to keep them charged. (And HEAVY cable to connect them all together!) Gordon |
#23
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Gordon Henderson wrote:
What sort of draw would an 800w microwave have on a 12v battery ? P = I * V, or I = P / V So 800/12 is 67. This isn't perfect for AC and inductive loads, but but it's good enough for a rough ball-park. Except that 800 W is the _output_ of the magnetron in the microwave oven and you haven't allowed for efficiency of same in your calculation. The efficiency's probably about 70% so the input power is going to be getting on for 1.2 kW. At 100% inverter efficiency that would require 87 A from your battery (at 13.8 V, by the way, not 12 V, if it's on charge). With a practical inverter efficiency of say 85%, your poor battery's going have to deliver over 100 A! Forget it and use a primus stove instead :-) -- Andy |
#24
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On 29 Aug 2004 14:19:15 -0700, dg wrote:
If say, I wanted to power a laptop this way (mains transformer = 12v and 4.16A) how long could I expect the car battery to last? Quite a long time 12 hrs maybe longer but I doubt that a car battery would survive this sort of treatment for very long. They are designed for short high current use and immediate recharge. Not for long slow discharge to almost nothing. (Mr Plowman will be along shortly saying his car battery based UPS is fine thank you very much...) You should be using a "leisure" battery for deep discharge use. These are designed to provide all their charged over a period of time and then be recharged. -- Cheers Dave. pam is missing e-mail |
#25
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In message om, Dave
Liquorice writes On 29 Aug 2004 14:19:15 -0700, dg wrote: If say, I wanted to power a laptop this way (mains transformer = 12v and 4.16A) how long could I expect the car battery to last? Quite a long time 12 hrs maybe longer but I doubt that a car battery would survive this sort of treatment for very long. They are designed for short high current use and immediate recharge. Not for long slow discharge to almost nothing. Most laptops run of a higher voltage, e.g. looking at my laptop PSU, it's 19.6V output -- geoff |
#26
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In article om,
Dave Liquorice wrote: If say, I wanted to power a laptop this way (mains transformer = 12v and 4.16A) how long could I expect the car battery to last? Quite a long time 12 hrs maybe longer but I doubt that a car battery would survive this sort of treatment for very long. They are designed for short high current use and immediate recharge. Not for long slow discharge to almost nothing. (Mr Plowman will be along shortly saying his car battery based UPS is fine thank you very much...) Err, no, Mr Liquorice. (gawd we're a polite lot). It's not a UPS as such - merely an emergency backup for the central heating if we should ever have a power cut. And it uses my spare car battery, which I wouldn't run anywhere near flat - if it were a prolonged power cut I'd swap them over in plenty time. You should be using a "leisure" battery for deep discharge use. These are designed to provide all their charged over a period of time and then be recharged. If you can be sure you'll not anywhere near fully discharge a car type, it might just be the cheaper option, given the difference in cost. -- *I must always remember that I'm unique, just like everyone else. * Dave Plowman London SW To e-mail, change noise into sound. |
#27
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On Tue, 31 Aug 2004 00:06:50 +0100, Dave Plowman (News) wrote:
(Mr Plowman will be along shortly saying his car battery based UPS is fine thank you very much...) Err, no, Mr Liquorice. (gawd we're a polite lot). It's a "style" thing. B-) I'm sure you've seen me use it before... It's not a UPS as such - merely an emergency backup for the central heating if we should ever have a power cut. Sounds like a UPS to me, thought it had a relay or two to automatically change over and drop out on low batt volts. -- Cheers Dave. pam is missing e-mail |
#28
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In article om,
Dave Liquorice wrote: On Tue, 31 Aug 2004 00:06:50 +0100, Dave Plowman (News) wrote: (Mr Plowman will be along shortly saying his car battery based UPS is fine thank you very much...) Err, no, Mr Liquorice. (gawd we're a polite lot). It's a "style" thing. B-) I'm sure you've seen me use it before... It's not a UPS as such - merely an emergency backup for the central heating if we should ever have a power cut. Sounds like a UPS to me, thought it had a relay or two to automatically change over and drop out on low batt volts. I have several UPSs at home and I can run the CH and cooker off them if required. Very handy things UPSs are.. (Although they are normally connected to my computer systems, but I know what I'd rather have during an extended power cut!) Gordon |
#29
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In article om,
Dave Liquorice wrote: It's not a UPS as such - merely an emergency backup for the central heating if we should ever have a power cut. Sounds like a UPS to me, thought it had a relay or two to automatically change over and drop out on low batt volts. Putting it that way, then yes it is a UPS. Mind you, a UPS has to have the battery connected to work, and I don't keep the 'spare' in the same room. ;-) -- *I started out with nothing, and I still have most of it. Dave Plowman London SW To e-mail, change noise into sound. |
#30
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In article ,
Gordon Henderson wrote: I have several UPSs at home and I can run the CH and cooker off them if required. Very handy things UPSs are.. (Although they are normally connected to my computer systems, but I know what I'd rather have during an extended power cut!) You can run a cooker off a UPS? Good grief... -- *If a pig loses its voice, is it disgruntled? * Dave Plowman London SW To e-mail, change noise into sound. |
#31
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On Wed, 01 Sep 2004 09:25:50 +0100, Dave Plowman (News) wrote:
You can run a cooker off a UPS? Good grief... Well my small APC one will chuck out 700W but not for long about 3 or 4 mins from it's internal 7A/hr batteries. 1.5kVA UPSs aren't that much more expensive, the limitation is the energy storage, I've somtimes thought about getting a couple of good sized leisure batteries for my UPS just to up the runtime, it's calculation of runtime will be up it but I could live with that. -- Cheers Dave. pam is missing e-mail |
#32
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In article ,
Dave Plowman (News) wrote: In article , Gordon Henderson wrote: I have several UPSs at home and I can run the CH and cooker off them if required. Very handy things UPSs are.. (Although they are normally connected to my computer systems, but I know what I'd rather have during an extended power cut!) You can run a cooker off a UPS? Good grief... It's a gas fired range cooker thing. It has a fan blower thingy to make it hot quick. (not a fan oven) Gordon |
#33
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In article om,
Dave Liquorice wrote: On Wed, 01 Sep 2004 09:25:50 +0100, Dave Plowman (News) wrote: You can run a cooker off a UPS? Good grief... Well my small APC one will chuck out 700W but not for long about 3 or 4 mins from it's internal 7A/hr batteries. 1.5kVA UPSs aren't that much more expensive, the limitation is the energy storage, I've somtimes thought about getting a couple of good sized leisure batteries for my UPS just to up the runtime, it's calculation of runtime will be up it but I could live with that. I've used and installed various UPSs over the years (in my IT capacity) and the general rule seems to be that on a standard unit you'll get 15 miuntes at half load. It's more or less linear at less loads than that (eg. 30 miuntes at 1/4 load) but more than half load it's non-linear. Down to 5 or 6 minutes at full load. This seems to be a reasonable general rules I've seen with different makes (although I prefer APC ones) Of-course the extended range ones offer more run-time, but ... Gordon |
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