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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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H&M Powermaster transformer/controller (blown capacitor)
An update on an earlier post. Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor. Question is, can I just solder in a new one to replace the old, and if so, what? In other words, is there a modern replacement? Thanks! -- Graeme |
#2
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H&M Powermaster transformer/controller (blown capacitor)
On 03/11/2019 11:46:48, Graeme wrote:
An update on an earlier post.Â* Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor.Â* Question is, can I just solder in a new one to replace the old, and if so, what?Â* In other words, is there a modern replacement? Thanks! I would recommend a polypropylene axial capacitor, like: https://uk.rs-online.com/web/p/polyp...itors/1731901/ You may get cheaper, perhaps look on eBay. Polypropylene caps are rugged and self-healing. The only issue is their max temp of 105C which I hope isn't going to be an issue. Having a rethink, without knowing more about the device I'm not certain this cap does any more than noise suppression and it's failure may be a red herring. Best check the transformer first or the fuse if there is one. |
#3
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H&M Powermaster transformer/controller (blown capacitor)
In message , Fredxx
writes Having a rethink, without knowing more about the device I'm not certain this cap does any more than noise suppression and it's failure may be a red herring. Best check the transformer first or the fuse if there is one. Interesting, thanks. Yes, the fuse in the plug blew, so it would be OK to remove the blown capacitor then reassemble, fit a new fuse in the plug and test the output with my trusty analogue multi meter? Assuming the cap really is only noise suppression, it may not even warrant replacement? -- Graeme |
#4
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H&M Powermaster transformer/controller (blown capacitor)
On 03/11/2019 11:46, Graeme wrote:
An update on an earlier post.Â* Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor.Â* Question is, can I just solder in a new one to replace the old, yes and if so, what? 0.1µF 750V https://www.ebay.co.uk/p/JB-Capacito...tor/1070659712 630V should be enough for any mains application. In other words, is there a modern replacement? Yes. Thanks! -- No Apple devices were knowingly used in the preparation of this post. |
#5
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H&M Powermaster transformer/controller (blown capacitor)
On 03/11/2019 12:48, Graeme wrote:
Interesting, thanks.Â* Yes, the fuse in the plug blew, so it would be OK to remove the blown capacitor then reassemble, fit a new fuse in the plug and test the output with my trusty analogue multi meter? yes Assuming the cap really is only noise suppression, it may not even warrant replacement? I still would. -- €œIt is hard to imagine a more stupid decision or more dangerous way of making decisions than by putting those decisions in the hands of people who pay no price for being wrong.€ Thomas Sowell |
#6
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H&M Powermaster transformer/controller (blown capacitor)
In message , The Natural Philosopher
writes On 03/11/2019 12:48, Graeme wrote: Interesting, thanks.* Yes, the fuse in the plug blew, so it would be OK to remove the blown capacitor then reassemble, fit a new fuse in the plug and test the output with my trusty analogue multi meter? yes Thank you. I wondered afterwards whether noise referred to interference with TVs and radios, or noise as in voltage stabilisation. -- Graeme |
#7
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H&M Powermaster transformer/controller (blown capacitor)
Graeme wrote:
In message , The Natural Philosopher writes On 03/11/2019 12:48, Graeme wrote: Interesting, thanks. Yes, the fuse in the plug blew, so it would be OK to remove the blown capacitor then reassemble, fit a new fuse in the plug and test the output with my trusty analogue multi meter? yes Thank you. I wondered afterwards whether noise referred to interference with TVs and radios, or noise as in voltage stabilisation. The former, although not necessarily very effective. If as it appears this capacitor is across the mains[1] then you should get one specifically rated for this service and preferably the same value (0.1 microfarad). This is generally called an X rated capacitor, suitable for mains filters at 240v, in the description But they are fairly cheap and reliable if from a reliable supplier. Fortunately I think it is fairly likely that failure of this capacitor caused the original fault. [1] In the unlikely event that the capacitor goes from one side of the mains to earth then you probably don't want to replace it, for reasons that could be discussed if this applies. -- Roger Hayter |
#8
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H&M Powermaster transformer/controller (blown capacitor)
Graeme wrote on 03/11/2019 :
Thank you. I wondered afterwards whether noise referred to interference with TVs and radios, or noise as in voltage stabilisation. Noise as in interference to TV and radio, from the train's poor contact with the track and commutator noise. |
#9
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H&M Powermaster transformer/controller (blown capacitor)
In message , Harry Bloomfield
writes Graeme wrote on 03/11/2019 : Thank you. I wondered afterwards whether noise referred to interference with TVs and radios, or noise as in voltage stabilisation. Noise as in interference to TV and radio, from the train's poor contact with the track and commutator noise. Thanks Harry. That was my initial assumption, mainly because many locos sold in the 50s (think Hornby Dublo) had a wax capacitor across the centre rail pickup. -- Graeme |
#10
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H&M Powermaster transformer/controller (blown capacitor)
On Sunday, 3 November 2019 11:46:58 UTC, Graeme wrote:
An update on an earlier post. Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor. Question is, can I just solder in a new one to replace the old, and if so, what? In other words, is there a modern replacement? Thanks! It's a paper 0.1uF 750v. The high v rating suggests it's across the mains, in which case replace it with a 0.1uF X2 type cap, they're generally rated to 275v ac. It ought to work ok without the cap. The unit also has a metal rectifier by the look of it. I hope it's not selenium... Best power it up outdoors. NT |
#11
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H&M Powermaster transformer/controller (blown capacitor)
The Natural Philosopher wrote:
On 03/11/2019 11:46, Graeme wrote: An update on an earlier post. Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor. Question is, can I just solder in a new one to replace the old, yes and if so, what? 0.1µF 750V https://www.ebay.co.uk/p/JB-Capacito...Metallized-Pol yester-Capacitor/1070659712 630V should be enough for any mains application. In other words, is there a modern replacement? Yes. Thanks! Should be enough,[1] yes, but at this point in the cirtuit - mains input - a capacitor specifically rated as a mains filter capacitor should be used. [1] It isn't actually: 230 x 1.05 x 2 x 1.414 = 683V -- Roger Hayter |
#12
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H&M Powermaster transformer/controller (blown capacitor)
On 03/11/2019 11:46, Graeme wrote:
An update on an earlier post.Â* Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor.Â* Question is, can I just solder in a new one to replace the old, and if so, what?Â* In other words, is there a modern replacement? It looks like that was just a mains filter cap. If it was across the mains (as its working voltage would suggest) then it may have failed short and taken out the plug fuse when it failed. If you chop it out, replace the fuse and re-test then chances are all will be well. You can then replace it with a modern mains input suppressor - these normally have a 0.1uF cap in series with a 100R resistor, like: https://www.rapidonline.com/lcr-fe-s...etwork-26-5857 -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#13
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H&M Powermaster transformer/controller (blown capacitor)
Roger Hayter wrote:
The Natural Philosopher wrote: On 03/11/2019 11:46, Graeme wrote: An update on an earlier post. Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor. Question is, can I just solder in a new one to replace the old, yes and if so, what? 0.1µF 750V https://www.ebay.co.uk/p/JB-Capacito...Metallized-Pol yester-Capacitor/1070659712 630V should be enough for any mains application. In other words, is there a modern replacement? Yes. Thanks! Should be enough,[1] yes, but at this point in the cirtuit - mains input - a capacitor specifically rated as a mains filter capacitor should be used. [1] It isn't actually: 230 x 1.05 x 2 x 1.414 = 683V Sorry! the EU confused me: 230 x 1.1 x 2 x 1.414 = 715V -- Roger Hayter |
#15
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H&M Powermaster transformer/controller (blown capacitor)
On 03/11/2019 11:46, Graeme wrote:
An update on an earlier post.Â* Partial dismantle completed, and images here : http://www.binnsroad.co.uk/misc/powermaster/ Plenty of wax, presumably from the capacitor.Â* Question is, can I just solder in a new one to replace the old, and if so, what?Â* In other words, is there a modern replacement? Thanks! I can't see a proper earth on that thing. Gaugemaster do nice new ones with a lifetime warranty. I bought a s/h four channel one with one faulty channel and sent it back and they repaired it without question. |
#16
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H&M Powermaster transformer/controller (blown capacitor)
In message , "dennis@home"
writes On 03/11/2019 11:46, Graeme wrote: http://www.binnsroad.co.uk/misc/powermaster/ I can't see a proper earth on that thing. The earth is soldered directly to the side of the transformer. Gaugemaster do nice new ones with a lifetime warranty. I bought a s/h four channel one with one faulty channel and sent it back and they repaired it without question. Gaugemaster are good, but not enough amps for 0 gauge. Bench power supplies are great, 0-20v (some 0-30v), up to 5 amps. The Powermaster supplies 0-12v up to 2.5 amps, which is plenty for most locos, and far more than a Duette or other, similar, later models. -- Graeme |
#17
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H&M Powermaster transformer/controller (blown capacitor)
On 04/11/2019 19:10, Graeme wrote:
In message , "dennis@home" writes On 03/11/2019 11:46, Graeme wrote: Â*http://www.binnsroad.co.uk/misc/powermaster/ I can't see a proper earth on that thing. The earth is soldered directly to the side of the transformer. Gaugemaster do nice new ones with a lifetime warranty. I bought a s/h four channel one with one faulty channel and sent it back and they repaired it without question. Gaugemaster are good, but not enough amps for 0 gauge.Â* Bench power supplies are great, 0-20v (some 0-30v), up to 5 amps.Â* The Powermaster supplies 0-12v up to 2.5 amps, which is plenty for most locos, and far more than a Duette or other, similar, later models. the guagemaster do 2.5A |
#18
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H&M Powermaster transformer/controller (blown capacitor)
In message , "dennis@home"
writes On 04/11/2019 19:10, Graeme wrote: Gaugemaster are good, but not enough amps for 0 gauge. the guagemaster do 2.5A I'll investigate - thanks. Got the Powermaster reassembled today, after unsoldering and removing the blown capacitor. Good job I took plenty of pictures! New 3A fuse and yes, it powers up. Checked output with multi meter and all as expected. Left sitting on but with no load for 3/4 of an hour, then used for 5 minutes, drawing about 8v, 0.6 amps. Case slightly warm, as usual, and the usual mild electrical smell, but nothing untoward. Success! Thank you, all! Two more to investigate, now. -- Graeme |
#19
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H&M Powermaster transformer/controller (blown capacitor)
On 04/11/2019 22:42, Graeme wrote:
In message , "dennis@home" writes On 04/11/2019 19:10, Graeme wrote: Gaugemaster are good, but not enough amps for 0 gauge. the guagemaster do 2.5A I'll investigate - thanks. the cheapest option is the panel mounting controllers and a toriodal transformer from somewhere like cpc. the cased gaugemaster controls are quite expensive. IIRC an O gauge panel is about £60 and the same thing in a case with transformer about 200.You could buy a 20A 12V PSU of ebay and a 10A buck converter to modify modify (replace the 10 turn pot with a normal one) for about £20 the pair. |
#20
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H&M Powermaster transformer/controller (blown capacitor)
In message , "dennis@home"
writes the cased gaugemaster controls are quite expensive. Far and away the most popular option among users today is a unit made by Circuit Specialists Europe : https://www.ebay.co.uk/itm/DC-Bench-...de-Adjustable- 0-30V-0-5A-CSI-3005SM/322572099765?epid=1744012887&hash=item4b1acba0b5:g : 1eAAAOSw3uBZr-J3 I have one, and a similar unit from Maplin, and both work extremely well, but are similar in price to Gaugemaster and others, which is why I am trying to use old Powermasters, often available for a fiver. Many locos, particularly modern production, don't need the power of the bench units, so, with a patch panel and 4mm banana plugs, matching controller to loco is straightforward. The built in volt and amp meters in the bench units are useful, as some locos date back to accumulator days, requiring only 4 or 6v, but a lot of amps. -- Graeme |
#21
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H&M Powermaster transformer/controller (blown capacitor)
On 05/11/2019 09:03, Graeme wrote:
In message , "dennis@home" writes the cased gaugemaster controls are quite expensive. Far and away the most popular option among users today is a unit made by Circuit Specialists Europe : https://www.ebay.co.uk/itm/DC-Bench-...de-Adjustable- 0-30V-0-5A-CSI-3005SM/322572099765?epid=1744012887&hash=item4b1acba0b5:g : 1eAAAOSw3uBZr-J3 The problem with those is they current limit and not trip on a short. This means there could be enough current flowing to do some damage if you don't notice and turn it off quick. |
#22
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H&M Powermaster transformer/controller (blown capacitor)
On Tue, 5 Nov 2019 09:03:34 +0000, Graeme
wrote: snip Many locos, particularly modern production, don't need the power of the bench units, When I was designing an Arduino based 'shuttle solution for BIL's OO layout [1], we found just how different the motors were over the ages re their power requirements. Using PWM, if we found a low level setting that might just allow an older loco to roll along slowly but reliably, the same setting would have a new loco going along at quite a rate! So long / short, I think we concluded that rather than going for the ultimate goal of being able to put any loco on the (automated) track and expect it to work equally, we would focus on just a few, maybe even just a railcar or a similar self-contained unit and on an outer circuit away from all the other / analogue stuff. Cheers, T i m [1] The idea was to have a single track run around his layout that terminated in two sidings at each end. Each 'section' of track (4 sidings and the main run in maybe 3 chunks) to have occupancy sensing via current and positioning via encoded optical (reflection) sensors. The idea is that he could have up to 3 locos on the layout at any time and in any siding on the cct at startup. The controller would test for occupancy by polling all the sidings and then randomly select one of the two at the double end and set the points to take it to the empty siding at the other. The speed on the main run would also be managed (with inertia) via feedback from the occupancy sensors with the possibility of a halt / station in the middle somewhere. We got as far as a short length of test track with a bypass in the middle and a loco starting at one end, being taken one way round the bypass on the way up and the other on the way back, accelerating and decelerating as it did so using the optical sensors near each end (one to start the train slowing as it approached the end and another to bring it to a full stop). We stopped working on it because he moved and he's currently re-building his layout in the (now well insulated) garage, rather than loft. ;-) The idea was to give him something to have running in the background whilst he's doing other stuff on the main layout and I know you can buy commercial solutions to do this, part of it was the fun of doing it oneself. ;-) I was thinking of getting myself a couple of N gauge railcars and setting up a similar system up on the walls around a room here. |
#23
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H&M Powermaster transformer/controller (blown capacitor)
On 05/11/2019 13:32, T i m wrote:
I was thinking of getting myself a couple of N gauge railcars and setting up a similar system up on the walls around a room here. I would use DCC++ and jmri myself. My occupancy sensors are hall effect latching switches. The go "on" with a south pole and "off" with a north pole. Each train has two tiny 3mm dia magnets at each end, N, S ----- S, N the block stays "on" until the train leaves it when whichever N goes over the sensor. |
#24
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H&M Powermaster transformer/controller (blown capacitor)
On 05/11/2019 13:32, T i m wrote:
Using PWM, if we found a low level setting that might just allow an older loco to roll along slowly but reliably, the same setting would have a new loco going along at quite a rate! I was having trouble like that. Then I got the magnets "recharged"... Made a heck of a difference. Locos that ran slow and hot then ran cool and fast. Andy |
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