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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Likely failure mode of an extractor fan timer overrun board?
I've got a Manrose SCF200TC inline extractor fan whose timer overrun facility has recently started only running for 5 minutes or so compared with the 20 minutes it used to.
I've not had chance to open the cover and see if there are any obvious telltale signs on the board, however I was wondering if anyone can advise on what would likely be the cause? I am assuming that the control circuit will be fairly crude in design. Mathew |
#2
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Likely failure mode of an extractor fan timer overrun board?
Maybe it uses a simple charging capacitor that has dried out via some kind
of timer and a relay. Brian -- Brian Gaff....Note, this account does not accept Bcc: email. graphics are great, but the blind can't hear them Email: __________________________________________________ __________________________________________________ __________ "Mathew Newton" wrote in message ... I've got a Manrose SCF200TC inline extractor fan whose timer overrun facility has recently started only running for 5 minutes or so compared with the 20 minutes it used to. I've not had chance to open the cover and see if there are any obvious telltale signs on the board, however I was wondering if anyone can advise on what would likely be the cause? I am assuming that the control circuit will be fairly crude in design. Mathew |
#3
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Likely failure mode of an extractor fan timer overrun board?
Mathew Newton wrote:
I've got a Manrose SCF200TC inline extractor fan whose timer overrun facility has recently started only running for 5 minutes or so compared with the 20 minutes it used to. I've not had chance to open the cover and see if there are any obvious telltale signs on the board, however I was wondering if anyone can advise on what would likely be the cause? I am assuming that the control circuit will be fairly crude in design. Mathew Mine had a pot inside you could adjust. Possibly that's failed. Or got corrosion across it lowering its (electrical) value,. -- Ineptocracy (in-ep-toc-ra-cy) €“ a system of government where the least capable to lead are elected by the least capable of producing, and where the members of society least likely to sustain themselves or succeed, are rewarded with goods and services paid for by the confiscated wealth of a diminishing number of producers. |
#4
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Likely failure mode of an extractor fan timer overrun board?
On Monday, September 24, 2012 11:20:01 AM UTC+1, Mathew Newton wrote:
I've got a Manrose SCF200TC inline extractor fan whose timer overrun facility has recently started only running for 5 minutes or so compared with the 20 minutes it used to. I've not had chance to open the cover and see if there are any obvious telltale signs on the board, however I was wondering if anyone can advise on what would likely be the cause? I am assuming that the control circuit will be fairly crude in design. Mathew Most likely culprits are a deteriorating electrolytic timing cap or a pot thats got dirty. You have a multimeter? You'll likely need one. NT |
#5
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Likely failure mode of an extractor fan timer overrun board?
Mathew Newton wrote:
I've got a Manrose SCF200TC inline extractor fan whose timer overrun facility has recently started only running for 5 minutes or so compared with the 20 minutes it used to. I've not had chance to open the cover and see if there are any obvious telltale signs on the board, however I was wondering if anyone can advise on what would likely be the cause? I am assuming that the control circuit will be fairly crude in design. Mathew Many lowcost timers needing 10s of seconds to 10's of minutes use cmos chip 4020/4040/4060 variants with cheap ceramic capacitors and high value resistors in the timing circuit which then count down by factors of 2^n to give the required duration. Often the capacitor fails or the high value resistor gets affected by damp causing the oscillator to run too fast and the time shorten. hth Bob |
#6
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Likely failure mode of an extractor fan timer overrun board?
On Sep 24, 4:03*pm, Bob Minchin
wrote: Mathew Newton wrote: I've got a Manrose SCF200TC inline extractor fan whose timer overrun facility has recently started only running for 5 minutes or so compared with the 20 minutes it used to. I've not had chance to open the cover and see if there are any obvious telltale signs on the board, however I was wondering if anyone can advise on what would likely be the cause? I am assuming that the control circuit will be fairly crude in design. Mathew Many lowcost timers needing 10s of seconds to 10's of minutes use cmos chip 4020/4040/4060 variants with cheap ceramic capacitors and high value resistors in the timing circuit which then count down by factors of 2^n to give the required duration. Often the capacitor fails or the high value resistor gets affected by damp causing the oscillator to run too fast and the time shorten. hth Bob Another component that is a weakness is the resistor that drops the mains voltage. I don't know how that would have an impact on the timing, but I've had several cheap electronic items where heat from this resistor has damaged nearby parts. Rob |
#7
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Likely failure mode of an extractor fan timer overrun board?
On Monday, September 24, 2012 12:54:04 PM UTC+1, (unknown) wrote:
Most likely culprits are a deteriorating electrolytic timing cap or a pot thats got dirty. You have a multimeter? You'll likely need one. I took the board out and all the components seemed fine, with the exception of a capacitor that had a definite pronounced bulge on the top (no apparent leakage or anything). Will try replacing that and see how I get on. Thanks for all the help, Mathew |
#8
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Likely failure mode of an extractor fan timer overrun board?
On Monday, September 24, 2012 10:24:16 PM UTC+1, Mathew Newton wrote:
I took the board out and all the components seemed fine, with the exception of a capacitor that had a definite pronounced bulge on the top (no apparent leakage or anything). Will try replacing that and see how I get on. Just to follow-up on this; I replaced the suspect capacitor and all is now well. Mathew |
#9
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Likely failure mode of an extractor fan timer overrun board?
replying to Mathew Newton, dazseaton wrote:
Im having same trouble. removed my board and as you can see the large grey resistor is red hot even though fan is off (except permanent live) and has burnt the board. I'm assuming this is the one you changed? https://www.homeownershub.com/img/cl |
#10
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Likely failure mode of an extractor fan timer overrun board?
On 30/11/2017 21:14, dazseaton wrote:
replying to Mathew Newton, dazseaton wrote: Im having same trouble. removed my board and as you can see the large grey resistor is red hot even though fan is off (except permanent live) and has burnt the board. I'm assuming this is the one you changed? https://www.homeownershub.com/img/cl No, he changed one of the capacitors. Chances are the design simply runs that resistor hot. It does not look damaged on your board even if it has "cooked" the cheap and nasty SRBP PCB a bit. See if you can tweak the timing with the pot on the board. If that does not allow enough adjustment, then replace both the capacitors (the black cylindrical things standing on end with silver tops). Use similar values and make sure the working voltage is the same as (or higher than) the ones already there. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#11
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Likely failure mode of an extractor fan timer overrun board?
On Thursday, 30 November 2017 21:14:05 UTC, dazseaton wrote:
replying to Mathew Newton, dazseaton wrote: Im having same trouble. removed my board and as you can see the large grey resistor is red hot even though fan is off (except permanent live) and has burnt the board. I'm assuming this is the one you changed? https://www.homeownershub.com/img/cl what are the ring colours on the resistor? NT |
#12
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Likely failure mode of an extractor fan timer overrun board?
replying to tabbypurr, Badger wrote:
Mine was marked red brown brown but measured at 21k ohms so guess it had discoloured. -- for full context, visit https://www.homeownershub.com/uk-diy...rd-836812-.htm |
#13
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Likely failure mode of an extractor fan timer overrun board?
replying to dazseaton, Badger wrote:
I stumbled on this thread and thought I'd add my observations on fixing one of these boards which was either cycling on and off every few seconds or buzzing and refusing to run the fan. The large resistor on mine also looks like it runs hot but measured fine (23 k ohms), I tested and replaced the larger capacitor (tested 370 uf instead of 470 uf, 8.4v esr) but this made no difference. The solution was to replace the smaller capacitor next to the potentiometer (even though the esr value etc tested better, the capacitance had dropped to 24 uf instead of 47 uf), and this did the trick. Hope this information helps someone. -- for full context, visit https://www.homeownershub.com/uk-diy...rd-836812-.htm |
#14
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Likely failure mode of an extractor fan timer overrun board?
On Thursday, 8 November 2018 15:44:05 UTC, Badger wrote:
replying to tabbypurr, Badger wrote: Mine was marked red brown brown but measured at 21k ohms so guess it had discoloured. sounds like you need a doctor NT |
#16
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Likely failure mode of an extractor fan timer overrun board?
On Thursday, 8 November 2018 16:17:55 UTC, Brian Gaff wrote:
"Badger" m wrote in message ... replying to dazseaton, Badger wrote: I stumbled on this thread and thought I'd add my observations on fixing one of these boards which was either cycling on and off every few seconds or buzzing and refusing to run the fan. The large resistor on mine also looks like it runs hot but measured fine (23 k ohms), I tested and replaced the larger capacitor (tested 370 uf instead of 470 uf, 8.4v esr) but this made no difference. The solution was to replace the smaller capacitor next to the potentiometer (even though the esr value etc tested better, the capacitance had dropped to 24 uf instead of 47 uf), and this did the trick. Hope this information helps someone. Probably used for hysteresis so the fan does not go on and off all the time as it would if their was a simple detector. Brian it's a hysterical fan controller |
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