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#1
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Handy electrical installation techniques
I feel another wiki article coming on, and this could be a really handy
one. We have done loads of stuff on the engineering side of electrical installations, but very little on the practical side. This seems a bit unbalanced really when you think that the design and testing elements of an electrical system only represent a small part of the practical knowledge and experience required to actually do jobs like a house rewire. So can we collect tips and techniques for the practical stuff? For example I am thinking of how you: Chase walls, and get past things like coving and skirtings without wrecking the place. Lift floors of various types Access via ceilings Pull cables - cable snakes, fiberglass rods, bits of capping off trunking etc. Handy cable routing tricks Supporting cables on vertical drops, and under floor voids. What is your favourite technique for chopping out walls for backboxes? Handy tools, and test gear you could not do without. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#2
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Handy electrical installation techniques
"John Rumm" wrote in message et... So can we collect tips and techniques for the practical stuff? For example I am thinking of how you: A plastic ball with some string, plastic tube and an air compressor will get cables a long way under floors. ;-) |
#3
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Handy electrical installation techniques
John Rumm coughed up some electrons that declared:
snip Handy tools, and test gear you could not do without. Good idea John, Been building my tool collection up from more or less nothing and testing them - I'll write up a few items with pros+cons later today. Cheers Tim |
#4
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Handy electrical installation techniques
John Rumm coughed up some electrons that declared:
I feel another wiki article coming on, and this could be a really handy one. snip John - may I add that it might be worth mentioning "good workmanship" things. eg: Grommits in metal boxes (inc. bushings, fitted glands or similar); Minimum bend radii; Cable support (ie enough clips) etc. If so, I'll write up a few paragraphs which others can vet or add to. Handy tools, and test gear you could not do without. OK - promised some contributions - I've been building a new tool set, so have been choosing things carefully. Anything mentioned here has been used, so I can comment on its usefulness IMHO: I've attempted to add some background info, but I won't be offended if it's not used or entirely rewritten by someone with a basic command of English! ************************************************** **************************** Voltage indicator/continuity tester =================================== Eg: Fluke T100 Voltage & Continuity Tester. Link: http://www.fluke.co.uk/comx/show_pro...LT&pid=3466 7 Purpose: To indicate voltage and continuity. Plus points: No range to set, so won't explode if you attempt a continuity test on a live circuit by mistake. No range to set reduced chances of measurement error. Audible feedback. Finger shrouds and short probe tips reduce the chance of shorting out the circuit you're testing. Essential or luxury: Essential IMO. Cheaper similar devices exist. At least get a "decent name" brand and not some unmarked imported tat - you are depending on this for proving circuits dead before touching them. Skills needed: None really, apart from getting into the habit of "proving" the device in in working order before each session of work (eg. by testing a known live supply to verify voltage detection and by touching the ends ************************************************** **************************** Insulated screwdrivers ====================== Eg CK VDE 6 piece screwdrivers. Link: http://www.ck-tools.com/Key_Ranges/sensoplus.htm Purpose: To work safely on circuits which are live or may be live. Essential or luxury: I would not want to advocate live working. Unless a person is certain of their competence, work should always be carried out on a proven dead circuit. But if you must work live, or you are working near live circuits (eg inside a consumer unit), these are essential. Reduces the risk of dead working should you have made an error and the "dead" circuit is actually live, but you really should have checked better. All things said and done, you can make do with ordinary screwdrivers or you might just choose to buy a limited set of VDE insulated drivers: a medium phillips (typical for MCB terminals) and a small and medium flat blade for other terminals. [John - I'm not happy with the previous paragraphs - but I can't think how to word it better] ************************************************** **************************** Sidecutters: ============ Eg CK Redline Combicutter 3 Link: http://www.ck-tools.com/Key_Ranges/pliers&cutters.htm Purpose: To cut and strip wire. Essential or luxury: Sidecutters are essential. VDE insulated are essential IMO too - one day, you *will* pick the wrong cable to cut. The cutters I have, above, also strip 1.5mm2 and 2.5mm2 without effort (and without nicking the wire), bend wire double (sometimes useful to "fill" the terminal to get a better/more reliable termination. The screw shears I haven't used but I can see they would occasionally be useful. ************************************************** **************************** Pliers: ======= Long nose pliers and a regular square nosed medium set are useful for holding wires, bending the ends, tightenting locknuts etc. Essential or luxury: Well, depending on what you're doing you may manage without. Any general purpose pliers will do. I got the insulated ones just because I was in a bargaining session down the tool shop, but IMHO it's not so essential to get fancy ones for a bit of electrical work. [John: opinions regarding the stance on VDE/non VDE above before Wiki inclusion would be wise] ************************************************** **************************** Automatic strippers: ==================== Non essential if you have good side cutters. But if you have a big job on like I do, then: http://www.rapidonline.com/productin...moduleno=30558 Are a real bonus for wire stripping and will also strip sheath upto 2.5mm2 twin+earth (2 or 3 core). These: http://www.wirecrimpingtools.co.uk/p...rod=076&cat=33 are excellent for taking the sheath off any T+E cable and will handle the larger stuff that the automatic cutters won't. Requires setting up so not automatic, but much much easier than most traditional ways of sheath removal. These (I got the CK version, but they're much for muchness) http://test4less.co.uk/details.asp?m...&ProductID=418 Are handy for wire upto 16mm2. Essential or luxury: Totally non essential, but a big timesaver. ************************************************** **************************** "Volt-stick" (general open-ended non-contact voltage indicator) ================================================== ============= Eg Fluke LVD2 Volt Light Link: http://fluke.co.uk/comx/show_product...uken&pid=36916 The modern replacement for the neon indicator. Personally, I was quite happy with my late fathers LEB-issue neon test stick, but I would not go near a 99p neon screwdriver due to the shoddy contruction and liability to come apart on the job. No-one seems to make quality neon indicators, but "volt sticks" are the modern equivalent, only lightly more versatile and potentially safer. [John: spurious opinion, drop if desired] The "volt stick" is great for showing the general presence of mains electricity, either on a cable or behind a fitting or a section of wall. Suffers from the same basic problem as a neon that a gnat riding a bicycle with a dynamo in the next street will cause it to light up. Conversely, if it doesn't light up, you know you're fairly safe. Skills needed: An appreciation of its limitations and remembering to prove it on a known live source before each session of work. Model above, which I own, comes with a handy white LED light that's useful in its own right. ************************************************** **************************** I'll stop there as I need to do me tax return (yawn) and get to Tescos. I might make a comment on the installation tester I have (Megger) later, but there are probably people here who are better versed. Cheers Tim |
#5
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Handy electrical installation techniques
Tim S wrote:
John Rumm coughed up some electrons that declared: I feel another wiki article coming on, and this could be a really handy one. snip John - may I add that it might be worth mentioning "good workmanship" things. eg: Grommits in metal boxes (inc. bushings, fitted glands or similar); Minimum bend radii; Cable support (ie enough clips) etc. Yes, very good suggestion... If so, I'll write up a few paragraphs which others can vet or add to. Many thanks! ;-) Handy tools, and test gear you could not do without. OK - promised some contributions - I've been building a new tool set, so have been choosing things carefully. Anything mentioned here has been used, so I can comment on its usefulness IMHO: I've attempted to add some background info, but I won't be offended if it's not used or entirely rewritten by someone with a basic command of English! ************************************************** **************************** Voltage indicator/continuity tester =================================== Eg: Fluke T100 Voltage & Continuity Tester. Link: http://www.fluke.co.uk/comx/show_pro...LT&pid=3466 7 Purpose: To indicate voltage and continuity. Plus points: No range to set, so won't explode if you attempt a continuity test on a live circuit by mistake. No range to set reduced chances of measurement error. Audible feedback. Finger shrouds and short probe tips reduce the chance of shorting out the circuit you're testing. Essential or luxury: Essential IMO. Cheaper similar devices exist. At least get a "decent name" brand and not some unmarked imported tat - you are depending on this for proving circuits dead before touching them. Skills needed: None really, apart from getting into the habit of "proving" the device in in working order before each session of work (eg. by testing a known live supply to verify voltage detection and by touching the ends ************************************************** **************************** Insulated screwdrivers ====================== Eg CK VDE 6 piece screwdrivers. Link: http://www.ck-tools.com/Key_Ranges/sensoplus.htm Purpose: To work safely on circuits which are live or may be live. Essential or luxury: I would not want to advocate live working. Unless a person is certain of their competence, work should always be carried out on a proven dead circuit. But if you must work live, or you are working near live circuits (eg inside a consumer unit), these are essential. Reduces the risk of dead working should you have made an error and the "dead" circuit is actually live, but you really should have checked better. All things said and done, you can make do with ordinary screwdrivers or you might just choose to buy a limited set of VDE insulated drivers: a medium phillips (typical for MCB terminals) and a small and medium flat blade for other terminals. [John - I'm not happy with the previous paragraphs - but I can't think how to word it better] I will hack it about in the wiki page, and paste a link back for your approval... ************************************************** **************************** Sidecutters: ============ Eg CK Redline Combicutter 3 Link: http://www.ck-tools.com/Key_Ranges/pliers&cutters.htm Purpose: To cut and strip wire. Essential or luxury: Sidecutters are essential. VDE insulated are essential IMO too - one day, you *will* pick the wrong cable to cut. The cutters I have, above, also strip 1.5mm2 and 2.5mm2 without effort (and without nicking the wire), bend wire double (sometimes useful to "fill" the terminal to get a better/more reliable termination. The screw shears I haven't used but I can see they would occasionally be useful. ************************************************** **************************** Pliers: ======= Long nose pliers and a regular square nosed medium set are useful for holding wires, bending the ends, tightenting locknuts etc. Essential or luxury: Well, depending on what you're doing you may manage without. Any general purpose pliers will do. I got the insulated ones just because I was in a bargaining session down the tool shop, but IMHO it's not so essential to get fancy ones for a bit of electrical work. [John: opinions regarding the stance on VDE/non VDE above before Wiki inclusion would be wise] I would say that anyone even remotely serious about doing this stuff should have a complete set of VDE tools. The risks are too great otherwise - especially when working in a CU. ************************************************** **************************** Automatic strippers: ==================== Non essential if you have good side cutters. But if you have a big job on like I do, then: http://www.rapidonline.com/productin...moduleno=30558 Are a real bonus for wire stripping and will also strip sheath upto 2.5mm2 twin+earth (2 or 3 core). These: http://www.wirecrimpingtools.co.uk/p...rod=076&cat=33 are excellent for taking the sheath off any T+E cable and will handle the larger stuff that the automatic cutters won't. Requires setting up so not automatic, but much much easier than most traditional ways of sheath removal. These (I got the CK version, but they're much for muchness) http://test4less.co.uk/details.asp?m...&ProductID=418 Are handy for wire upto 16mm2. Essential or luxury: Totally non essential, but a big timesaver. ************************************************** **************************** "Volt-stick" (general open-ended non-contact voltage indicator) ================================================== ============= Eg Fluke LVD2 Volt Light Link: http://fluke.co.uk/comx/show_product...uken&pid=36916 The modern replacement for the neon indicator. Personally, I was quite happy with my late fathers LEB-issue neon test stick, but I would not go near a 99p neon screwdriver due to the shoddy contruction and liability to come apart on the job. No-one seems to make quality neon indicators, but "volt sticks" are the modern equivalent, only lightly more versatile and potentially safer. [John: spurious opinion, drop if desired] The "volt stick" is great for showing the general presence of mains electricity, either on a cable or behind a fitting or a section of wall. Suffers from the same basic problem as a neon that a gnat riding a bicycle with a dynamo in the next street will cause it to light up. Conversely, if it doesn't light up, you know you're fairly safe. Skills needed: An appreciation of its limitations and remembering to prove it on a known live source before each session of work. Model above, which I own, comes with a handy white LED light that's useful in its own right. ************************************************** **************************** I'll stop there as I need to do me tax return (yawn) and get to Tescos. Oh, you lucky person! ;-) I might make a comment on the installation tester I have (Megger) later, but there are probably people here who are better versed. ok -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#6
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Handy electrical installation techniques
John Rumm wrote:
I will hack it about in the wiki page, and paste a link back for your approval... ok, here we go - I have started some of the words - plenty more to be pasted in yet: http://wiki.diyfaq.org.uk/index.php?...l_Installation -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#7
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Handy electrical installation techniques
John Rumm coughed up some electrons that declared:
John Rumm wrote: I will hack it about in the wiki page, and paste a link back for your approval... ok, here we go - I have started some of the words - plenty more to be pasted in yet: http://wiki.diyfaq.org.uk/index.php?...l_Installation I'd say that's coming along nicely Liked the wall chasing article BTW. It's going to be a few more weeks +/- I'm afraid, but when I start the electrical work phase in my house, I'll try to get some pictures. One thing: It occurs to me that sooner or later, the illustrative links to various tool maker's web sites are going to mouldify and disappear. I guess you can't nick the pictures due to copyright - so do you need some open-licensed pictures of various tools (public domain for all I care, or whatever aligns with the wiki)? Might also be worth just adding a minor disclaimer that tool citations aren't exclusive recommendations, but merely to provide an illustration of that type of tool? Cheers Tim |
#8
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Handy electrical installation techniques
Tim S wrote:
John Rumm coughed up some electrons that declared: John Rumm wrote: I will hack it about in the wiki page, and paste a link back for your approval... ok, here we go - I have started some of the words - plenty more to be pasted in yet: http://wiki.diyfaq.org.uk/index.php?...l_Installation I'd say that's coming along nicely Liked the wall chasing article BTW. There are probably a few like that which touch on aspects of the subject... It's going to be a few more weeks +/- I'm afraid, but when I start the electrical work phase in my house, I'll try to get some pictures. That could be handy One thing: It occurs to me that sooner or later, the illustrative links to various tool maker's web sites are going to mouldify and disappear. I was planning to photograph a bunch of the tools anyway. That should save some of the problem. (The crimper one I already had from the cable crimping article) I guess you can't nick the pictures due to copyright - so do you need some open-licensed pictures of various tools (public domain for all I care, or whatever aligns with the wiki)? Yup, either link to something commercial but leave it in context, upload your own images, or find something else out there which has permission to be used in this way. Might also be worth just adding a minor disclaimer that tool citations aren't exclusive recommendations, but merely to provide an illustration of that type of tool? Yup, indeed. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#9
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Handy electrical installation techniques
John Rumm wrote:
ok, here we go - I have started some of the words - plenty more to be pasted in yet: http://wiki.diyfaq.org.uk/index.php?...l_Installation Looking good so far, an excellent idea. This bit did make me chuckle: "The lateral thinkers way to get under a "difficult" upstairs floor. In many cases some new plasterboard and a bit of patching is a much quicker solution that lifting an engineered wood floor and underlay, or clearing a particularly cluttered room." I'm as unitdy as anyone, but when my house gets cluttered to the point that it's easier to take down the ceiling below than clear the floor it's time for Kim and Aggie! Useful tools for getting cables through voids: 1 cat 1 cable tie 1 sardine Cheers! Martin |
#10
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Handy electrical installation techniques
Martin Pentreath wrote:
John Rumm wrote: ok, here we go - I have started some of the words - plenty more to be pasted in yet: http://wiki.diyfaq.org.uk/index.php?...l_Installation Looking good so far, an excellent idea. This bit did make me chuckle: "The lateral thinkers way to get under a "difficult" upstairs floor. In many cases some new plasterboard and a bit of patching is a much quicker solution that lifting an engineered wood floor and underlay, or clearing a particularly cluttered room." I'm as unitdy as anyone, but when my house gets cluttered to the point that it's easier to take down the ceiling below than clear the floor it's time for Kim and Aggie! Useful tools for getting cables through voids: 1 cat 1 cable tie 1 sardine Cheers! Martin Ferretsarebetter. |
#11
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PING John Rumm, Handy electrical installation techniques
Hi John,
I did promise, so here goes... Sorry, I don't have enough bits lying around to do photos. If you think some would be helpful, I could put it on the list of things to do? John Rumm coughed up some electrons that declared: Tim S wrote: John Rumm coughed up some electrons that declared: snip John - may I add that it might be worth mentioning "good workmanship" things. eg: Grommits in metal boxes (inc. bushings, fitted glands or similar); Minimum bend radii; Cable support (ie enough clips) etc. Yes, very good suggestion... If so, I'll write up a few paragraphs which others can vet or add to. Many thanks! ;-) By section/ ================================================= Grommits - you beat me to it ;- ================================================= ================================================= Minimum bend radii: [Can I suggest some extra info that I've looked up, edit as much or as little to blend in as you wish] * Care must be taken not to bend a cable too tightly. Over bending a cable can crack the insulation or strain the conductors, causing the conductor to cut through the insulation. OK, so how much an we bend a cable? The maximum bend that can be put in a cable is described as the "minimum bend radius" at the inside edge of the cable. A simple way to imaging this is: * If a cable may have a minimum bend radius of 30mm: then take a cylinder of radius 30mm and bend the cable neatly around the outside of the cylinder. The cable is now bent as tightly as permitted. The overall angle of the bend, whether it be 90 degrees, 45 degrees or anything else is not relevant here. So what does this mean in real life? The most common cable for house wiring is BS6242Y, or "Twin and Earth" (it might also be BS6243Y "Triple and Earth in some parts of the lighting or heating systems). Table 4E of the IEE Onsite Guide (17th Edition) states that for thermoplastic PVC cable with circular or circular stranded copper conductors, we may use the following calculation to determin the minimum bend radius: a) If the overall diameter of cable (D) = 10mm, then the minimum bend radius Rmin = 3D b) For 10 D = 25, Rmin = 4D It's not likely you'll be using anything bigger, but for completeness: c) For D 25, Rmin = 6D *** What is the "diameter" of a flat cable like BS6242Y? Well, it should be be taken to be the larger of the two sizes, ie the "width" rather than the "thickness". So some common examples, using typical data from TLC's website: All dimensions in mm Cable type (BS6242Y/BS6243Y) Size Diameter Min Bend (rounded up) Radius 1.0mm2 2core + E 7.8 x 4.25 7.8 3x7.8 = 24 1.0mm2 3core + E 9.8 x 4.25 9.8 3x9.8 = 30 1.5mm2 2core + E 8.2 x 5.0 8.2 3x8.2 = 25 1.5mm2 3core + E 11.4 x 5.0 11.4 4x11.4 = 46 2.5mm2 2core + E 10.3 x 6.0 10.3 4x10.3 = 42 4.0mm2 2core + E 11.9 x 6.25 11.9 4x11.9 = 48 6.0mm2 2core + E 13.5 x 7.0 13.5 4x13.5 = 54 10mm2 2core + E 17.1 x 10.0 17.1 4x17.1 = 69 *** What about SWA "Armoured" cable? Well, from Table 4E again, for any PVC SWA armoured cable in any size, the multiplication factor is stated as 6. So: All dimensions in mm Cable type (BS6242Y/BS6243Y) Diameter Min Bend (rounded up) Radius 1.5mm2 3core SWA 12.4 6x12.4 = 75 2.5mm2 3core SWA 13.2 6x13.2 = 80 4.0mm2 3core SWA 14.3 6x14.3 = 86 6.0mm2 3core SWA 15.4 6x15.4 = 93 *** Help - I'm using some weird cable that isn't described above? This is easy: defer to the manufacturer's datasheet, it is usually a stated figure. ================================================= ================================================= Clipping IEE Wiring Regulation (17th) 522.8.4 and 522.8.5 state that cables otherwise unsupported by the installation method (ie not in trunking, plaster or conduit) must be supported at regular intervals so that they do suffer damage due to their own weight nor should the method of support cause undue mechanical strain nor should there be any appreciable strain on the terminations. Typical minimum distances between cable clips can be taken as (from Whitfield: The electrician's guide to the 16th Edition, page 70 Table 4.10) Horizontal runs - one clip at least every 250mm Vertical runs - one clip at least every 400mm. These figures cover every type of PVC Twin/Triple and Earth. Larger cables may have relaxed spacings. *** For horizontal runs, the nail in the clip should be under the cable, not over, to reduce the risk of the cable pulling away from the clip. *** Do not stack multiple cables under a single clip - this is a bodge and you risk damaging the cable. *** Always add a clip as close as reasonably practical to the termination (eg consumer unit or junction box). ================================================= snip I'll stop there as I need to do me tax return (yawn) and get to Tescos. Oh, you lucky person! ;-) Did it on Tuesday, got a rebate (not actually expected, PAYE wobbulation I guess, so double BONUS!!!) BACS'd to the bank on Friday. Wow... I'll have to have a lie down now. Cheers Tim |
#12
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PING John Rumm, Handy electrical installation techniques
Tim S wrote:
Splendid work Tim, saved some typing ;-) Typical minimum distances between cable clips can be taken as (from Whitfield: The electrician's guide to the 16th Edition, page 70 Table 4.10) Horizontal runs - one clip at least every 250mm Vertical runs - one clip at least every 400mm. IIRC, there is also a figure somewhere for the max unsupported drop that is allowed... I'll stop there as I need to do me tax return (yawn) and get to Tescos. Oh, you lucky person! ;-) Did it on Tuesday, got a rebate (not actually expected, PAYE wobbulation I guess, so double BONUS!!!) BACS'd to the bank on Friday. Wow... I'll have to have a lie down now. Yup, apparently if you cock up your records such that you tell them what you got paid one year, but what you paid in tax the previous year, and it coincides with a year where you paid yourself less the second year than the first, they send you loads of money. Shame is they want it back when you highlight the error, but still its an unorthodox way of getting a loan out of hector! DAMHIKIJD -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#13
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PING John Rumm, Handy electrical installation techniques
John Rumm coughed up some electrons that declared:
Yup, apparently if you cock up your records such that you tell them what you got paid one year, but what you paid in tax the previous year, and it coincides with a year where you paid yourself less the second year than the first, they send you loads of money. Shame is they want it back when you highlight the error, but still its an unorthodox way of getting a loan out of hector! DAMHIKIJD I hope not ;- I think, due to switching jobs mid year, (both PAYE) I overpaid somewhere along the line. Possibly a coding error on the second job. Just goes to show it's worth checking yer tax. Maybe I should check the last 4 years too, if I can find all the P60s Cheers Tim |
#14
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Handy electrical installation techniques
On Sep 22, 9:15*pm, Tim S wrote:
John Rumm coughed up some electrons that declared: I feel another wiki article coming on, and this could be a really handy one. snip John - may I add that it might be worth mentioning "good workmanship" things. eg: Grommits in metal boxes (inc. bushings, fitted glands or similar); Minimum bend radii; Cable support (ie enough clips) etc. If so, I'll write up a few paragraphs which others can vet or add to. Handy tools, and test gear you could not do without. OK - promised some contributions - I've been building a new tool set, so have been choosing things carefully. Anything mentioned here has been used, so I can comment on its usefulness IMHO: I've attempted to add some background info, but I won't be offended if it's not used or entirely rewritten by someone with a basic command of English! ************************************************** ***************************** Voltage indicator/continuity tester =================================== Eg: Fluke T100 Voltage & Continuity Tester. Link:http://www.fluke.co.uk/comx/show_pro...en&product=ELT... Purpose: To indicate voltage and continuity. Plus points: No range to set, so won't explode if you attempt a continuity test on a live circuit by mistake. No range to set reduced chances of measurement error. Audible feedback. Finger shrouds and short probe tips reduce the chance of shorting out the circuit you're testing. Essential or luxury: Essential IMO. Cheaper similar devices exist. At least get a "decent name" brand and not some unmarked imported tat - you are depending on this for proving circuits dead before touching them. Skills needed: None really, apart from getting into the habit of "proving" the device in in working order before each session of work (eg. by testing a known live supply to verify voltage detection and by touching the ends ************************************************** ***************************** Insulated screwdrivers ====================== Eg CK VDE 6 piece screwdrivers. Link:http://www.ck-tools.com/Key_Ranges/sensoplus.htm Purpose: To work safely on circuits which are live or may be live. Essential or luxury: I would not want to advocate live working. Unless a person is certain of their competence, work should always be carried out on a proven dead circuit. But if you must work live, or you are working near live circuits (eg inside a consumer unit), these are essential. Reduces the risk of dead working should you have made an error and the "dead" circuit is actually live, but you really should have checked better. All things said and done, you can make do with ordinary screwdrivers or you might just choose to buy a limited set of VDE insulated drivers: a medium phillips (typical for MCB terminals) and a small and medium flat blade for other terminals. [John - I'm not happy with the previous paragraphs - but I can't think how to word it better] ************************************************** ***************************** Sidecutters: ============ Eg CK Redline Combicutter 3 Link:http://www.ck-tools.com/Key_Ranges/pliers&cutters.htm Purpose: To cut and strip wire. Essential or luxury: Sidecutters are essential. VDE insulated are essential IMO too - one day, you *will* pick the wrong cable to cut. The cutters I have, above, also strip 1.5mm2 and 2.5mm2 without effort (and without nicking the wire), bend wire double (sometimes useful to "fill" the terminal to get a better/more reliable termination. The screw shears I haven't used but I can see they would occasionally be useful. ************************************************** ***************************** Pliers: ======= Long nose pliers and a regular square nosed medium set are useful for holding wires, bending the ends, tightenting locknuts etc. Essential or luxury: Well, depending on what you're doing you may manage without. Any general purpose pliers will do. I got the insulated ones just because I was in a bargaining session down the tool shop, but IMHO it's not so essential to get fancy ones for a bit of electrical work. [John: opinions regarding the stance on VDE/non VDE above before Wiki inclusion would be wise] ************************************************** ***************************** Automatic strippers: ==================== Non essential if you have good side cutters. But if you have a big job on like I do, then:http://www.rapidonline.com/productin...ols-Fasteners-... Are a real bonus for wire stripping and will also strip sheath upto 2.5mm2 twin+earth (2 or 3 core). These:http://www.wirecrimpingtools.co.uk/p...rod=076&cat=33 are excellent for taking the sheath off any T+E cable and will handle the larger stuff that the automatic cutters won't. Requires setting up so not automatic, but much much easier than most traditional ways of sheath removal. These (I got the CK version, but they're much for muchness)http://test4less.co.uk/details.asp?m...&ProductID=418 Are handy for wire upto 16mm2. Essential or luxury: Totally non essential, but a big timesaver. ************************************************** ***************************** "Volt-stick" (general open-ended non-contact voltage indicator) ================================================== ============= Eg Fluke LVD2 Volt Light Link:http://fluke.co.uk/comx/show_product...uken&pid=36916 The modern replacement for the neon indicator. Personally, I was quite happy with my late fathers LEB-issue neon test stick, but I would not go near a 99p neon screwdriver due to the shoddy contruction and liability to come apart on the job. No-one seems to make quality neon indicators, but "volt sticks" are the modern equivalent, only lightly more versatile and potentially safer. [John: spurious opinion, drop if desired] The "volt stick" is great for showing the general presence of mains electricity, either on a cable or behind a fitting or a section of wall. Suffers from the same basic problem as a neon that a gnat riding a bicycle with a dynamo in the next street will cause it to light up. Conversely, if it doesn't light up, you know you're fairly safe. Skills needed: An appreciation of its limitations and remembering to prove it on a known live source before each session of work. Model above, which I own, comes with a handy white LED light that's useful in its own right. ************************************************** ***************************** I'll stop there as I need to do me tax return (yawn) and get to Tescos. I might make a comment on the installation tester I have (Megger) later, but there are probably people here who are better versed. Cheers Tim I've just got one issue with this article: it currently describes a long list of optional extras as essential tools. Millions of people have done masses of electrical work with no more than a basic bare shaft screwdriver and any type of wire cutter, and its quite safe on an install switched off at the CU. This is how 99% of DIY work is done. Few readers will buy the idea that those other things are necessary. Recommended optional extras, yes. It might help to distinguish between work on isolated installs and work on live installs, where the requirements are quite different. 99% of DIYers would only ever consider the former, whereas currently the tool recommendations seem to be aimed at the latter. NT |
#15
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Handy electrical installation techniques
coughed up some electrons that declared:
On Sep 22, 9:15*pm, Tim S wrote: John Rumm coughed up some electrons that declared: I feel another wiki article coming on, and this could be a really handy one. snip John - may I add that it might be worth mentioning "good workmanship" things. eg: Grommits in metal boxes (inc. bushings, fitted glands or similar); Minimum bend radii; Cable support (ie enough clips) etc. If so, I'll write up a few paragraphs which others can vet or add to. Handy tools, and test gear you could not do without. OK - promised some contributions - I've been building a new tool set, so have been choosing things carefully. Anything mentioned here has been used, so I can comment on its usefulness IMHO: I've attempted to add some background info, but I won't be offended if it's not used or entirely rewritten by someone with a basic command of English! ************************************************** ************************* *** Voltage indicator/continuity tester =================================== Eg: Fluke T100 Voltage & Continuity Tester. Link:http://www.fluke.co.uk/comx/show_pro...en&product=ELT... Purpose: To indicate voltage and continuity. Plus points: No range to set, so won't explode if you attempt a continuity test on a live circuit by mistake. No range to set reduced chances of measurement error. Audible feedback. Finger shrouds and short probe tips reduce the chance of shorting out the circuit you're testing. Essential or luxury: Essential IMO. Cheaper similar devices exist. At least get a "decent name" brand and not some unmarked imported tat - you are depending on this for proving circuits dead before touching them. Skills needed: None really, apart from getting into the habit of "proving" the device in in working order before each session of work (eg. by testing a known live supply to verify voltage detection and by touching the ends ************************************************** ************************* *** Insulated screwdrivers ====================== Eg CK VDE 6 piece screwdrivers. Link:http://www.ck-tools.com/Key_Ranges/sensoplus.htm Purpose: To work safely on circuits which are live or may be live. Essential or luxury: I would not want to advocate live working. Unless a person is certain of their competence, work should always be carried out on a proven dead circuit. But if you must work live, or you are working near live circuits (eg inside a consumer unit), these are essential. Reduces the risk of dead working should you have made an error and the "dead" circuit is actually live, but you really should have checked better. All things said and done, you can make do with ordinary screwdrivers or you might just choose to buy a limited set of VDE insulated drivers: a medium phillips (typical for MCB terminals) and a small and medium flat blade for other terminals. [John - I'm not happy with the previous paragraphs - but I can't think [how to word it better] ************************************************** ************************* *** Sidecutters: ============ Eg CK Redline Combicutter 3 Link:http://www.ck-tools.com/Key_Ranges/pliers&cutters.htm Purpose: To cut and strip wire. Essential or luxury: Sidecutters are essential. VDE insulated are essential IMO too - one day, you *will* pick the wrong cable to cut. The cutters I have, above, also strip 1.5mm2 and 2.5mm2 without effort (and without nicking the wire), bend wire double (sometimes useful to "fill" the terminal to get a better/more reliable termination. The screw shears I haven't used but I can see they would occasionally be useful. ************************************************** ************************* *** Pliers: ======= Long nose pliers and a regular square nosed medium set are useful for holding wires, bending the ends, tightenting locknuts etc. Essential or luxury: Well, depending on what you're doing you may manage without. Any general purpose pliers will do. I got the insulated ones just because I was in a bargaining session down the tool shop, but IMHO it's not so essential to get fancy ones for a bit of electrical work. [John: opinions regarding the stance on VDE/non VDE above before Wiki inclusion would be wise] ************************************************** ************************* *** Automatic strippers: ==================== Non essential if you have good side cutters. But if you have a big job on like I do, then:http://www.rapidonline.com/productin...ols-Fasteners-... Are a real bonus for wire stripping and will also strip sheath upto 2.5mm2 twin+earth (2 or 3 core). These:http://www.wirecrimpingtools.co.uk/p...rod=076&cat=33 are excellent for taking the sheath off any T+E cable and will handle the larger stuff that the automatic cutters won't. Requires setting up so not automatic, but much much easier than most traditional ways of sheath removal. These (I got the CK version, but they're much for muchness)http://test4less.co.uk/details.asp?m...&ProductID=418 Are handy for wire upto 16mm2. Essential or luxury: Totally non essential, but a big timesaver. ************************************************** ************************* *** "Volt-stick" (general open-ended non-contact voltage indicator) ================================================== ============= Eg Fluke LVD2 Volt Light Link:http://fluke.co.uk/comx/show_product...uken&pid=36916 The modern replacement for the neon indicator. Personally, I was quite happy with my late fathers LEB-issue neon test stick, but I would not go near a 99p neon screwdriver due to the shoddy contruction and liability to come apart on the job. No-one seems to make quality neon indicators, but "volt sticks" are the modern equivalent, only lightly more versatile and potentially safer. [John: spurious opinion, drop if desired] The "volt stick" is great for showing the general presence of mains electricity, either on a cable or behind a fitting or a section of wall. Suffers from the same basic problem as a neon that a gnat riding a bicycle with a dynamo in the next street will cause it to light up. Conversely, if it doesn't light up, you know you're fairly safe. Skills needed: An appreciation of its limitations and remembering to prove it on a known live source before each session of work. Model above, which I own, comes with a handy white LED light that's useful in its own right. ************************************************** ************************* *** I'll stop there as I need to do me tax return (yawn) and get to Tescos. I might make a comment on the installation tester I have (Megger) later, but there are probably people here who are better versed. Cheers Tim I've just got one issue with this article: it currently describes a long list of optional extras as essential tools. Millions of people have done masses of electrical work with no more than a basic bare shaft screwdriver and any type of wire cutter, and its quite safe on an install switched off at the CU. This is how 99% of DIY work is done. Few readers will buy the idea that those other things are necessary. Recommended optional extras, yes. It might help to distinguish between work on isolated installs and work on live installs, where the requirements are quite different. 99% of DIYers would only ever consider the former, whereas currently the tool recommendations seem to be aimed at the latter. I think that's a fair comment, but I'm going to disagree anyway. For a Wiki, my personal feeling is that we should recommend a minimum standard to do the job safely. You can get VDE screwdrivers for a quid each: http://www.mptools.co.uk/products.asp?recnumber=2977 So, on the tools section above I've really said you can get away with 3 or so VDE drivers and a decent pair of VDE sidecutters at a minimum. Say 9 pounds for the cutters: http://www.mptools.co.uk/products.asp?recnumber=1792 Maybe some pliers if the job calls for them. =========== I accept that in days of old, a cheap multimeter fulfilled the functions of a voltage indicator aka the Fluke T100 - I'm less stressed about that one, but I stand by the bit about a device *like* the T100 being a better option. I can only really comment on the stuff I own, but we should be clear that the wiki isn't trying to recommend specific makes. So, you can be up and running for 15 pounds worth of VDE tools and perhaps a cheaper version of the T100 (I'll have a look round later) so I don;t think it's worth arguing about. People who don't want to buy insulated tools will clearly see that they can avoid doing so, but hopefully they will understand the risk. Cheers Tim |
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Handy electrical installation techniques
Tim S wrote:
For a Wiki, my personal feeling is that we should recommend a minimum standard to do the job safely. You can get VDE screwdrivers for a quid each: http://www.mptools.co.uk/products.asp?recnumber=2977 I might have missed it, but does any part of this (article) actually say what VDE stands for or means? Might be helpful for people to understand that. -- Rod Hypothyroidism is a seriously debilitating condition with an insidious onset. Although common it frequently goes undiagnosed. www.thyromind.info www.thyroiduk.org www.altsupportthyroid.org |
#17
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Handy electrical installation techniques
"Rod" wrote in message
... Tim S wrote: For a Wiki, my personal feeling is that we should recommend a minimum standard to do the job safely. You can get VDE screwdrivers for a quid each: http://www.mptools.co.uk/products.asp?recnumber=2977 I might have missed it, but does any part of this (article) actually say what VDE stands for or means? Might be helpful for people to understand that. It wouldn't help much as the words are German. It is an internationally accredited German testing and standards institute. In their own words: The VDE Testing and Certification Institute is accredited on a national and international level for the area of testing and certification of electrotechnical equipment, components and systems. Testing of electrotechnical products is conducted for safety, electromagnetic compatibility and other characteristics. The VDE Testing Institute was founded in the year 1920 in Berlin as an activity of the VDE Association. Since 1968 located in Offenbach am Main, the VDE Institute gained worldwide importance. The results of testing are evaluated scientifically and contribute to the development of electrotechnical standards. -- Bob Mannix (anti-spam is as easy as 1-2-3 - not) |
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Handy electrical installation techniques
Rod wrote:
Tim S wrote: For a Wiki, my personal feeling is that we should recommend a minimum standard to do the job safely. You can get VDE screwdrivers for a quid each: http://www.mptools.co.uk/products.asp?recnumber=2977 I might have missed it, but does any part of this (article) actually say what VDE stands for or means? Might be helpful for people to understand that. Vorsprung Durch Elektrik ? -- Dave - The Medway Handyman www.medwayhandyman.co.uk |
#19
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Handy electrical installation techniques
In article ,
Tim S wrote: So, on the tools section above I've really said you can get away with 3 or so VDE drivers and a decent pair of VDE sidecutters at a minimum. Say 9 pounds for the cutters: If you're on a budget look out for the Lidl cutters, pliers and wire stripper set at around this price. Perfectly adequate for domestic wiring. You should really keep these tools for wiring use only as abusing things like cutters isn't a good idea if you want them to remain sharp. -- *The modem is the message * Dave Plowman London SW To e-mail, change noise into sound. |
#20
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Handy electrical installation techniques
In article ,
Tim S wrote: I accept that in days of old, a cheap multimeter fulfilled the functions of a voltage indicator aka the Fluke T100 - I'm less stressed about that one, but I stand by the bit about a device *like* the T100 being a better option. I can only really comment on the stuff I own, but we should be clear that the wiki isn't trying to recommend specific makes. I've got a fair selection of multimeters but if I wanted one for purely DIY mains stuff I'd get this one :- http://www.tlc-direct.co.uk/Main_Ind...741/index.html or similar. You can get a vast selection of cheap DVMs for other uses. -- *The longest recorded flightof a chicken is thirteen seconds * Dave Plowman London SW To e-mail, change noise into sound. |
#21
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Handy electrical installation techniques
Dave Plowman (News) coughed up some electrons that declared:
In article , Tim S wrote: I accept that in days of old, a cheap multimeter fulfilled the functions of a voltage indicator aka the Fluke T100 - I'm less stressed about that one, but I stand by the bit about a device *like* the T100 being a better option. I can only really comment on the stuff I own, but we should be clear that the wiki isn't trying to recommend specific makes. I've got a fair selection of multimeters but if I wanted one for purely DIY mains stuff I'd get this one :- http://www.tlc-direct.co.uk/Main_Ind...741/index.html or similar. You can get a vast selection of cheap DVMs for other uses. Or this http://www.sealey.co.uk/PLPageBuilde...&cm dGo=Go%21 which can be had for a tenner, eg: http://www.toolstation.com/search.html?searchstr=10576 Although it's unclear if it can safely do continuity checks on potentially live AC circuits. As a voltage tester though, it's probaby reasonable. I think the conclusion is that for basic wiring, I personally would have little hesitation in recommending that one should have under 25 pounds worth of tools in order to vastly reduce risk to life and limb. Hopefully at the weekend I will get round to supplying very generic looking photos of some of the tools I've got so that the Wiki doesn't needlessly portray the image that one must buy the "best" tools before even starting but rather that one needs *adequate* tools. Cheers Tim |
#22
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Handy electrical installation techniques
On Sep 25, 8:03*am, Tim S wrote:
coughed up some electrons that declared: On Sep 22, 9:15*pm, Tim S wrote: John Rumm coughed up some electrons that declared: I feel another wiki article coming on, and this could be a really handy one. snip John - may I add that it might be worth mentioning "good workmanship" things. eg: Grommits in metal boxes (inc. bushings, fitted glands or similar); Minimum bend radii; Cable support (ie enough clips) etc. If so, I'll write up a few paragraphs which others can vet or add to. Handy tools, and test gear you could not do without. OK - promised some contributions - I've been building a new tool set, so have been choosing things carefully. Anything mentioned here has been used, so I can comment on its usefulness IMHO: I've attempted to add some background info, but I won't be offended if it's not used or entirely rewritten by someone with a basic command of English! ************************************************** ************************* *** Voltage indicator/continuity tester =================================== Eg: Fluke T100 Voltage & Continuity Tester. Link:http://www.fluke.co.uk/comx/show_pro...en&product=ELT... Purpose: To indicate voltage and continuity. Plus points: No range to set, so won't explode if you attempt a continuity test on a live circuit by mistake. No range to set reduced chances of measurement error. Audible feedback. Finger shrouds and short probe tips reduce the chance of shorting out the circuit you're testing. Essential or luxury: Essential IMO. Cheaper similar devices exist. At least get a "decent name" brand and not some unmarked imported tat - you are depending on this for proving circuits dead before touching them. Skills needed: None really, apart from getting into the habit of "proving" the device in in working order before each session of work (eg. by testing a known live supply to verify voltage detection and by touching the ends ************************************************** ************************* *** Insulated screwdrivers ====================== Eg CK VDE 6 piece screwdrivers. Link:http://www.ck-tools.com/Key_Ranges/sensoplus.htm Purpose: To work safely on circuits which are live or may be live. Essential or luxury: I would not want to advocate live working. Unless a person is certain of their competence, work should always be carried out on a proven dead circuit. But if you must work live, or you are working near live circuits (eg inside a consumer unit), these are essential. Reduces the risk of dead working should you have made an error and the "dead" circuit is actually live, but you really should have checked better. All things said and done, you can make do with ordinary screwdrivers or you might just choose to buy a limited set of VDE insulated drivers: a medium phillips (typical for MCB terminals) and a small and medium flat blade for other terminals. [John - I'm not happy with the previous paragraphs - but I can't think [how to word it better] ************************************************** ************************* *** Sidecutters: ============ Eg CK Redline Combicutter 3 Link:http://www.ck-tools.com/Key_Ranges/pliers&cutters.htm Purpose: To cut and strip wire. Essential or luxury: Sidecutters are essential. VDE insulated are essential IMO too - one day, you *will* pick the wrong cable to cut. The cutters I have, above, also strip 1.5mm2 and 2.5mm2 without effort (and without nicking the wire), bend wire double (sometimes useful to "fill" the terminal to get a better/more reliable termination. The screw shears I haven't used but I can see they would occasionally be useful. ************************************************** ************************* *** Pliers: ======= Long nose pliers and a regular square nosed medium set are useful for holding wires, bending the ends, tightenting locknuts etc. Essential or luxury: Well, depending on what you're doing you may manage without. Any general purpose pliers will do. I got the insulated ones just because I was in a bargaining session down the tool shop, but IMHO it's not so essential to get fancy ones for a bit of electrical work. [John: opinions regarding the stance on VDE/non VDE above before Wiki inclusion would be wise] ************************************************** ************************* *** Automatic strippers: ==================== Non essential if you have good side cutters. But if you have a big job on like I do, then:http://www.rapidonline.com/productin...ols-Fasteners-... Are a real bonus for wire stripping and will also strip sheath upto 2.5mm2 twin+earth (2 or 3 core). These:http://www.wirecrimpingtools.co.uk/p...rod=076&cat=33 are excellent for taking the sheath off any T+E cable and will handle the larger stuff that the automatic cutters won't. Requires setting up so not automatic, but much much easier than most traditional ways of sheath removal. These (I got the CK version, but they're much for muchness)http://test4less.co.uk/details.asp?m...&ProductID=418 Are handy for wire upto 16mm2. Essential or luxury: Totally non essential, but a big timesaver. ************************************************** ************************* *** "Volt-stick" (general open-ended non-contact voltage indicator) ================================================== ============= Eg Fluke LVD2 Volt Light Link:http://fluke.co.uk/comx/show_product...uken&pid=36916 The modern replacement for the neon indicator. Personally, I was quite happy with my late fathers LEB-issue neon test stick, but I would not go near a 99p neon screwdriver due to the shoddy contruction and liability to come apart on the job. No-one seems to make quality neon indicators, but "volt sticks" are the modern equivalent, only lightly more versatile and potentially safer. [John: spurious opinion, drop if desired] The "volt stick" is great for showing the general presence of mains electricity, either on a cable or behind a fitting or a section of wall. Suffers from the same basic problem as a neon that a gnat riding a bicycle with a dynamo in the next street will cause it to light up. Conversely, if it doesn't light up, you know you're fairly safe. Skills needed: An appreciation of its limitations and remembering to prove it on a known live source before each session of work. Model above, which I own, comes with a handy white LED light that's useful in its own right. ************************************************** ************************* *** I'll stop there as I need to do me tax return (yawn) and get to Tescos.. I might make a comment on the installation tester I have (Megger) later, but there are probably people here who are better versed. Cheers Tim I've just got one issue with this article: it currently describes a long list of optional extras as essential tools. Millions of people have done masses of electrical work with no more than a basic bare shaft screwdriver and any type of wire cutter, and its quite safe on an install switched off at the CU. This is how 99% of DIY work is done. Few readers will buy the idea that those other things are necessary. Recommended optional extras, yes. It might help to distinguish between work on isolated installs and work on live installs, where the requirements are quite different. 99% of DIYers would only ever consider the former, whereas currently the tool recommendations seem to be aimed at the latter. I think that's a fair comment, but I'm going to disagree anyway. For a Wiki, my personal feeling is that we should recommend a minimum standard to do the job safely. You can get VDE screwdrivers for a quid each: http://www.mptools.co.uk/products.asp?recnumber=2977 So, on the tools section above I've really said you can get away with 3 or so VDE drivers and a decent pair of VDE sidecutters at a minimum. Say 9 pounds for the cutters: http://www.mptools.co.uk/products.asp?recnumber=1792 Maybe some pliers if the job calls for them. =========== I accept that in days of old, a cheap multimeter fulfilled the functions of a voltage indicator aka the Fluke T100 - I'm less stressed about that one, but I stand by the bit about a device *like* the T100 being a better option. I can only really comment on the stuff I own, but we should be clear that the wiki isn't trying to recommend specific makes. So, you can be up and running for 15 pounds worth of VDE tools and perhaps a cheaper version of the T100 (I'll have a look round later) so I don;t think it's worth arguing about. People who don't want to buy insulated tools will clearly see that they can avoid doing so, but hopefully they will understand the risk. Cheers Tim Essential, n.: absolutely necessary; vitally necessary anything indispensable; Being necessary and, in my own words: a necessary tool is a tool without which the job can not be done. NT |
#23
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Handy electrical installation techniques
In article
, wrote: and, in my own words: a necessary tool is a tool without which the job can not be done. Did your newsreader tool not scream at you about excessive quoting? If not it's not doing its job. ;-) -- *Would a fly without wings be called a walk? Dave Plowman London SW To e-mail, change noise into sound. |
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Handy electrical installation techniques
On 22 Sep, 00:26, John Rumm wrote:
I feel another wiki article coming on, and this could be a really handy one. We have done loads of stuff on the engineering side of electrical installations, but very little on the practical side. This seems a bit unbalanced really when you think that the design and testing elements of an electrical system only represent a small part of the practical knowledge and experience required to actually do jobs like a house rewire. So can we collect tips and techniques for the practical stuff? Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. Chris |
#26
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Handy electrical installation techniques
In article
, wrote: Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. Talcum powder is the usual method. -- *Am I ambivalent? Well, yes and no. Dave Plowman London SW To e-mail, change noise into sound. |
#27
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Handy electrical installation techniques
Dave Plowman (News) coughed up some electrons that declared:
In article , wrote: Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. Talcum powder is the usual method. Tallow is also an option, though a bit messier. Cheers Tim |
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Handy electrical installation techniques
geoff wrote:
In message , writes On 22 Sep, 00:26, John Rumm wrote: I feel another wiki article coming on, and this could be a really handy one. We have done loads of stuff on the engineering side of electrical installations, but very little on the practical side. This seems a bit unbalanced really when you think that the design and testing elements of an electrical system only represent a small part of the practical knowledge and experience required to actually do jobs like a house rewire. So can we collect tips and techniques for the practical stuff? Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. There's always Hellerman lubricant Wot? Mayonnaise? :-) -- Rod Hypothyroidism is a seriously debilitating condition with an insidious onset. Although common it frequently goes undiagnosed. www.thyromind.info www.thyroiduk.org www.altsupportthyroid.org |
#30
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Handy electrical installation techniques
In message , Rod
writes geoff wrote: In message , writes On 22 Sep, 00:26, John Rumm wrote: I feel another wiki article coming on, and this could be a really handy one. We have done loads of stuff on the engineering side of electrical installations, but very little on the practical side. This seems a bit unbalanced really when you think that the design and testing elements of an electrical system only represent a small part of the practical knowledge and experience required to actually do jobs like a house rewire. So can we collect tips and techniques for the practical stuff? Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. There's always Hellerman lubricant Wot? Mayonnaise? :-) try it ... -- geoff |
#31
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Handy electrical installation techniques
"geoff" wrote in message ... Wot? Mayonnaise? :-) try it ... If I caught an electrician using mayo to lubricate cables he would be cleaning all of it and he wouldn't get paid. It is totally wrong to put something that will grow mold anywhere other than the bin. Its probably an offense under the elf and safety laws and would get many places shut down. |
#32
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Handy electrical installation techniques
In article ,
geoff wrote: Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. There's always Hellerman lubricant Bit pricey, though. BTW - a tip for a suitable container. An old re-fill bottle from a printer ink kit. -- *If at first you don't succeed, destroy all evidence that you tried * Dave Plowman London SW To e-mail, change noise into sound. |
#33
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Handy electrical installation techniques
On Tue, 23 Sep 2008 23:57:43 +0100, "Dave Plowman (News)"
wrote: In article , geoff wrote: Getting a cable through a tight hole, or tight sleeving on a cable -- soap it. I've always been a bit worried what the entrapped water/soap might do to the insulation, but never had any obviously fail for this reason. IB there is an official cable lubricant for the purpose, but few d-i-y-ers will have any around at the crucial time. There's always Hellerman lubricant Bit pricey, though. Johnson's 'Baby Oil' (other makes are available!) is very effective for this. -- Frank Erskine |
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Handy electrical installation techniques
The Wanderer wrote:
When the system was first trialled about 30/40 years ago, a fair bit of Swarfega was used to lubricate the cable as it went into the duct, particularly if the duct was laid with some tightish bends. Swarfega - now there's a thought. Was that approved by the cable manufacturers, and did it ensure that the consumer got a clean feed? See RS stock no. 196-3390 for 'Yellow 77' which is a lubricant for wire pulling in conduits, etc. It's not expensive. -- Andy |
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Handy electrical installation techniques
Andy Wade wrote:
The Wanderer wrote: When the system was first trialled about 30/40 years ago, a fair bit of Swarfega was used to lubricate the cable as it went into the duct, particularly if the duct was laid with some tightish bends. Swarfega - now there's a thought. Was that approved by the cable manufacturers, and did it ensure that the consumer got a clean feed? See RS stock no. 196-3390 for 'Yellow 77' which is a lubricant for wire pulling in conduits, etc. It's not expensive. And why have some people reported cables turning to green goo? -- Rod Hypothyroidism is a seriously debilitating condition with an insidious onset. Although common it frequently goes undiagnosed. www.thyromind.info www.thyroiduk.org www.altsupportthyroid.org |
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Handy electrical installation techniques
In article ,
Andy Wade wrote: When the system was first trialled about 30/40 years ago, a fair bit of Swarfega was used to lubricate the cable as it went into the duct, particularly if the duct was laid with some tightish bends. Swarfega - now there's a thought. Was that approved by the cable manufacturers, and did it ensure that the consumer got a clean feed? Dunno - but it strikes me as a very expensive lubricant. -- *On the other hand, you have different fingers* Dave Plowman London SW To e-mail, change noise into sound. |
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Handy electrical installation techniques
On Thu, 25 Sep 2008 16:30:07 +0100, Dave Plowman (News) wrote:
In article , Andy Wade wrote: When the system was first trialled about 30/40 years ago, a fair bit of Swarfega was used to lubricate the cable as it went into the duct, particularly if the duct was laid with some tightish bends. Swarfega - now there's a thought. Was that approved by the cable manufacturers, and did it ensure that the consumer got a clean feed? Dunno - but it strikes me as a very expensive lubricant. 'S all relative really though, ain't it? Having a couple of guys buggering around for an hour trying to get cable through a tightly bent duct is a lot more expensive than slapping a couple of handfuls of Swarfega onto the cable as it was pushed into the duct. -- Si Hoc Legere Scis Nimium Eruditionis Habes the dot wanderer at tesco dot net |
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Handy electrical installation techniques
Right, loads of good stuff included now, and a bunch of photos as well:
http://wiki.diyfaq.org.uk/index.php?...l_Installation Need more input for some of the sections on cable support, running wires under floor voids (and in particular issues like supporting cables, or letting them sit on the sub floor etc) etc Handy making good tricks and tips... Any sections you think are missing? -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
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