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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Worcester Bosch 28Si II failure
Hmm... for the second time since installation in 2004 I suspect the
board has gone (the first was faulty from new and replaced by WB under warranty) I`m getting different error codes upon resetting / powering down for a while, and the manual suggests it could be the board knackered (four flashes per sec & one flash per sec have been seen). Is there a known problem with the boards in these (as there is with certain other brands) ? This is the same boiler that locked out in December and couldn`t be reset, but "miraculously" worked again when we came back from holiday two weeks later to a stone-cold house. Its been on 24/7 for about 2 months, and last night I switched it to timed - similar circumstances to how it "failed" in December - it was working fine until I switched it to the timer, then locked out the first time it was fired up again - which is exactly what happened in December. TIA -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- |
#2
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Worcester Bosch 28Si II failure
This is the same boiler that locked out in December and couldn`t be
reset, but "miraculously" worked again when we came back from holiday two weeks later to a stone-cold house. Hmm its been switched off since my earlier post, and I just tried firing it up again - and its working again. Not too impressed with it at this point. -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- |
#3
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Worcester Bosch 28Si II failure
This is the same boiler that locked out in December and couldn`t be
reset, but "miraculously" worked again when we came back from holiday two weeks later to a stone-cold house. Hmm its been switched off since my earlier post, and I just tried firing it up again - and its working again. ....and off again as soon as I try to draw water... -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- |
#4
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Worcester Bosch 28Si II failure
In message , Colin
Wilson writes Hmm... for the second time since installation in 2004 I suspect the board has gone (the first was faulty from new and replaced by WB under warranty) I`m getting different error codes upon resetting / powering down for a while, and the manual suggests it could be the board knackered (four flashes per sec & one flash per sec have been seen). Is there a known problem with the boards in these (as there is with certain other brands) ? This is the same boiler that locked out in December and couldn`t be reset, but "miraculously" worked again when we came back from holiday two weeks later to a stone-cold house. Its been on 24/7 for about 2 months, and last night I switched it to timed - similar circumstances to how it "failed" in December - it was working fine until I switched it to the timer, then locked out the first time it was fired up again - which is exactly what happened in December. Noisy relay contacts in the programmer ? Completely power down, reboot and see what happens -- geoff |
#5
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Worcester Bosch 28Si II failure
Noisy relay contacts in the programmer ?
Completely power down, reboot and see what happens Done it several times - it manages to fire up from cold (if its been switched off for half an hour or so) for what I think might be one full cycle when the return flow gets up to temp, then locks out again. I had the cover off it earlier to see the window to the combustion chamber, and i`m not sure whether its normal, but the gas looked like it was blowing out (or at very least struggling to stay lit) from left to right and re-igniting itself every couple of seconds (without ever actually going out completely). Whether this is normal modulation or not i`m not in a position to speculate... The error codes appear to refer to either the airflow sensor or ignition lockout (it seems to pick one or the other at random) but i`m not a gas engineer, and not brave (or stupid) enough to delve further to try to pin it down properly. It only appears to have three possible error codes - the other being gas failure, but I haven`t seen that one yet :-} I`ve just powered up, it lasted 5 mins and pumped some usable heat into the rads, then started to cycle the ignition light every 3-4 seconds (as though it was going out and trying to relight) - it went into lockout mode about 30 seconds later. -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- |
#6
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Worcester Bosch 28Si II failure
In message , Colin
Wilson writes Noisy relay contacts in the programmer ? Completely power down, reboot and see what happens Done it several times - it manages to fire up from cold (if its been switched off for half an hour or so) for what I think might be one full cycle when the return flow gets up to temp, then locks out again. I had the cover off it earlier to see the window to the combustion chamber, and i`m not sure whether its normal, but the gas looked like it was blowing out (or at very least struggling to stay lit) from left to right and re-igniting itself every couple of seconds (without ever actually going out completely). Whether this is normal modulation or not i`m not in a position to speculate... The error codes appear to refer to either the airflow sensor or ignition lockout (it seems to pick one or the other at random) but i`m not a gas engineer, and not brave (or stupid) enough to delve further to try to pin it down properly. It only appears to have three possible error codes - the other being gas failure, but I haven`t seen that one yet :-} I`ve just powered up, it lasted 5 mins and pumped some usable heat into the rads, then started to cycle the ignition light every 3-4 seconds (as though it was going out and trying to relight) - it went into lockout mode about 30 seconds later. Well, throw caution to the wind first test the resistance of the air flow sensor in the normally open position - you should be able to find a tube to suck or blow to achieve this. Null out your probes on a DVM and check that the resistance is less than an ohm second - you need to be near the boiler when it's lighting does the spark generator keep sparking for more than 4-5 clicks ? is it lighting gas ? You need to find out at exactly what point in the ignition sequence it's failing, and whether it's doing it reliably -- geoff |
#7
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Worcester Bosch 28Si II failure
Raden, I am thinking about buying a system boiler shortly, poss a WB
28HE. Overall would it be a reliable choice, i.e. p.c.b.? Many Thanks Legin |
#8
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Worcester Bosch 28Si II failure
In message . com, legin
writes Raden, I am thinking about buying a system boiler shortly, poss a WB 28HE. Overall would it be a reliable choice, i.e. p.c.b.? Many Thanks Legin I don't see many pcbs coming in for repair - however, they haven't been around that long They do seem to be well regarded, so, I'd say yes -- geoff |
#9
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Worcester Bosch 28Si II failure
Well, throw caution to the wind
first test the resistance of the air flow sensor in the normally open position - you should be able to find a tube to suck or blow to achieve this. Null out your probes on a DVM and check that the resistance is less than an ohm I think i`d rather call WB out and foot the bill, rather than risk hamfistedly knackering it or blowing myself up :-} second - you need to be near the boiler when it's lighting does the spark generator keep sparking for more than 4-5 clicks ? is it lighting gas ? As I said elsewhere, when the cover was off, the flame was visibly moving away from the outer edges of the case - this in turn lead to the sparking for a second or so, and the flame front returning - i`m not convinced it returned because it was igniting from the spark or from the residual flame in the combustion chamber. I have no way to check the gas pressure, so it may even be something like that to blame for the iffy flame. You need to find out at exactly what point in the ignition sequence it's failing, and whether it's doing it reliably It seems to be fairly consistent in that if its been off for a while and switched back on, it lights up immediately, runs for about 5 minutes, then starts to ignition cycle and locks out after a few attempts. -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- |
#10
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Worcester Bosch 28Si II failure
On Thu, 09 Mar 2006 19:11:30 +0000, Colin Wilson wrote:
Well, throw caution to the wind first test the resistance of the air flow sensor in the normally open position - you should be able to find a tube to suck or blow to achieve this. Null out your probes on a DVM and check that the resistance is less than an ohm I think i`d rather call WB out and foot the bill, rather than risk hamfistedly knackering it or blowing myself up :-} second - you need to be near the boiler when it's lighting does the spark generator keep sparking for more than 4-5 clicks ? is it lighting gas ? As I said elsewhere, when the cover was off, the flame was visibly moving away from the outer edges of the case - this in turn lead to the sparking for a second or so, and the flame front returning - i`m not convinced it returned because it was igniting from the spark or from the residual flame in the combustion chamber. I have no way to check the gas pressure, so it may even be something like that to blame for the iffy flame. You need to find out at exactly what point in the ignition sequence it's failing, and whether it's doing it reliably It seems to be fairly consistent in that if its been off for a while and switched back on, it lights up immediately, runs for about 5 minutes, then starts to ignition cycle and locks out after a few attempts. This sounds much more like a combustion problem. Could even be the chamber cover is not sealing properly and draughts are creating merry hell with the flames. Time to measure the inlet pressure, outlet pressure, gas rate etc. -- Ed Sirett - Property maintainer and registered gas fitter. The FAQ for uk.diy is at http://www.diyfaq.org.uk Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html Choosing a Boiler FAQ http://www.makewrite.demon.co.uk/BoilerChoice.html |
#11
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Worcester Bosch 28Si II failure
Colin Wilson wrote: Hmm... for the second time since installation in 2004 I suspect the board has gone (the first was faulty from new and replaced by WB under warranty) I`m getting different error codes upon resetting / powering down for a while, and the manual suggests it could be the board knackered (four flashes per sec & one flash per sec have been seen). Is there a known problem with the boards in these (as there is with certain other brands) ? This is the same boiler that locked out in December and couldn`t be reset, but "miraculously" worked again when we came back from holiday two weeks later to a stone-cold house. Its been on 24/7 for about 2 months, and last night I switched it to timed - similar circumstances to how it "failed" in December - it was working fine until I switched it to the timer, then locked out the first time it was fired up again - which is exactly what happened in December. TIA -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- You seem to be fairly clued up - have you tried ringing WB Technical Service? I found them pretty helpful with diagnosis over the phone |
#12
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Worcester Bosch 28Si II failure
You seem to be fairly clued up - have you tried ringing WB Technical
Service? I found them pretty helpful with diagnosis over the phone I`m not that clued up on stripping gas appliances tbh, but it might be worth a shot... -- --- Please add "newsgroup" in the subject of any personal replies --- --- My anti-spam address has "ngspamtrap" & @btinternet.com in it --- |
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