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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Cox TD Crankshaft
Some actual metalworking:
http://www.metalworking.com/dropbox/TD09_crank_pin.jpg http://www.metalworking.com/dropbox/...ront_valve.jpg http://www.metalworking.com/dropbox/TD09_two_cranks.jpg http://www.metalworking.com/dropbox/...nk_in_case.jpg This is a Cox TD 09 that came to me with a warped cylinder and a bent connecting rod. Since I have ambitions to build my own engines, and since engine parts are hard to find for these, I figured I'd just build a cylinder, piston, and rod, and be happy. Then I found out the crank shaft was bent, too. In a moment of supreme shade-tree mechanic-itis, I whacked the crank pin trying to straighten it (on the grounds that the thing was trashed anyway). It broke, which is what you see in the shot of the two cranks. Next item on the agenda: a prop driver. Then I can get back to making a piston for this critter. -- Tim Wescott Control system and signal processing consulting www.wescottdesign.com |
#2
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Cox TD Crankshaft
On Wed, 11 Jan 2012 22:29:52 -0600, Tim Wescott
wrote: Some actual metalworking: WHAT?, this group is for all sort of BS now. I just looked. Downloaded nine new topics. Only this one had any swarf in it. You're out of step VBG In a moment of supreme shade-tree mechanic-itis, I whacked the crank pin trying to straighten it (on the grounds that the thing was trashed anyway). It broke, which is what you see in the shot of the two cranks. Glad to know I'm not the only one. Next item on the agenda: a prop driver. Then I can get back to making a piston for this critter. What are your plans for the driver? Karl |
#3
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Cox TD Crankshaft
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#4
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Cox TD Crankshaft
In article ,
Tim Wescott wrote: Some actual metalworking: http://www.metalworking.com/dropbox/TD09_crank_pin.jpg http://www.metalworking.com/dropbox/...ront_valve.jpg http://www.metalworking.com/dropbox/TD09_two_cranks.jpg http://www.metalworking.com/dropbox/...nk_in_case.jpg This is a Cox TD 09 that came to me with a warped cylinder and a bent connecting rod. Since I have ambitions to build my own engines, and since engine parts are hard to find for these, I figured I'd just build a cylinder, piston, and rod, and be happy. Then I found out the crank shaft was bent, too. In a moment of supreme shade-tree mechanic-itis, I whacked the crank pin trying to straighten it (on the grounds that the thing was trashed anyway). It broke, which is what you see in the shot of the two cranks. Next item on the agenda: a prop driver. Then I can get back to making a piston for this critter. Just a thought... while parts may be difficult to find, they aren't impossible. I haven't looked recently, they show up on eBay once in a while, as does everything else. I'd try setting up a bunch of 'saved searches' in/on your 'my ebay' page... there by letting it notify you whenever anything of interest is listed. I well remember those TD's... they really scream! Seems I remember reading that cox hand selected part combinations for each individual engine build-up... IIRC, the piston/cylinder selection was aided by an air leakage test of some sort; similar to a differential compression test I suppose. Anyway, Good Luck! Erik |
#6
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Cox TD Crankshaft
On Thu, 12 Jan 2012 06:03:55 -0800, Erik wrote:
In article , Tim Wescott wrote: Some actual metalworking: http://www.metalworking.com/dropbox/TD09_crank_pin.jpg http://www.metalworking.com/dropbox/...ront_valve.jpg http://www.metalworking.com/dropbox/TD09_two_cranks.jpg http://www.metalworking.com/dropbox/...nk_in_case.jpg This is a Cox TD 09 that came to me with a warped cylinder and a bent connecting rod. Since I have ambitions to build my own engines, and since engine parts are hard to find for these, I figured I'd just build a cylinder, piston, and rod, and be happy. Then I found out the crank shaft was bent, too. In a moment of supreme shade-tree mechanic-itis, I whacked the crank pin trying to straighten it (on the grounds that the thing was trashed anyway). It broke, which is what you see in the shot of the two cranks. Next item on the agenda: a prop driver. Then I can get back to making a piston for this critter. Just a thought... while parts may be difficult to find, they aren't impossible. I haven't looked recently, they show up on eBay once in a while, as does everything else. I'd try setting up a bunch of 'saved searches' in/on your 'my ebay' page... there by letting it notify you whenever anything of interest is listed. I well remember those TD's... they really scream! Seems I remember reading that cox hand selected part combinations for each individual engine build-up... IIRC, the piston/cylinder selection was aided by an air leakage test of some sort; similar to a differential compression test I suppose. The primary goal of this exercise is to learn to build engines without doing the whole damn thing all at once. This ambition took a severe blow with the discovery of the bent crankshaft -- but hey, I'm learning more. If I just wanted a working TD 09, I could buy one complete on the Bay. -- Tim Wescott Control system and signal processing consulting www.wescottdesign.com |
#7
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Cox TD Crankshaft
On Thu, 12 Jan 2012 05:41:40 -0500, karltownsend.NOT wrote:
On Wed, 11 Jan 2012 22:29:52 -0600, Tim Wescott wrote: Some actual metalworking: WHAT?, this group is for all sort of BS now. I just looked. Downloaded nine new topics. Only this one had any swarf in it. You're out of step VBG In a moment of supreme shade-tree mechanic-itis, I whacked the crank pin trying to straighten it (on the grounds that the thing was trashed anyway). It broke, which is what you see in the shot of the two cranks. Glad to know I'm not the only one. Next item on the agenda: a prop driver. Then I can get back to making a piston for this critter. What are your plans for the driver? Conical on the outside, out to about 5/8" at the prop. Conical on the inside, to match the crankshaft. A circle of spotted holes in lieu of knurling, because Santa has adamantly refused to bring me machine tools for Christmas. -- Tim Wescott Control system and signal processing consulting www.wescottdesign.com |
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