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James February 22nd 05 12:08 AM

Source for small precision shafting
 
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James

Peter T. Keillor III February 22nd 05 12:28 AM

On Mon, 21 Feb 2005 18:08:49 -0600, James wrote:

Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


That's going to be a special and pricey. In 416, it'd probably have
to be ground. You could try W.M. Berg (www.wmberg.com) or Stock Drive
Products (www.stockdriveproducts.com). They can quote specials and do
small ground shafts.

Good luck.

Pete Keillor

Ned Simmons February 22nd 05 01:16 AM

In article KFuSd.13285$ds.6525@okepread07, says...
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?


Standard HSS drill blanks are available in 3.1mm x 70mm

A #31 drill or reamer blank is 3.05mm dia

If you need the diameter closer or longer lengths, check with a
centerless grinding company. I've been treated well by Boston Centerless
in the past...

http://www.bostoncenterless.com

Ned Simmons

Ned Simmons February 22nd 05 01:25 AM

In article ,
says...
In article KFuSd.13285$ds.6525@okepread07,
says...
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?



One more. If 2" is long enough, pin gages are available in .01mm and
..0025mm increments.

Ned Simmons

Robin S. February 22nd 05 02:41 AM


"James" wrote in message
news:KFuSd.13285$ds.6525@okepread07...
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.


You do not have 3mm drill rod. You have 1/8" drill rod. If you buy some 3mm
drill rod, it should be within .02mm or better.

Drill blanks are even better, but are not really machinable (can be done
with ceramic, cermet, CBN) so you either have to grind them, or be happy
with what you have. Also, they are a shatter hazard because of their great
hardness.


I would really like something like 416 stainless.


Why do you need stainless? You need to decide, I think, because it will
almost certainly be more expensive than tool steel (drill rod) or drill
blanks.

Regards,

Robin



James February 22nd 05 02:54 AM

When I try to turn it the resulting surface is terrible.
I'm using slow speed, carbide cutter and plenty of lube.
??

Ignoramus15794 wrote:
On Mon, 21 Feb 2005 18:08:49 -0600, James wrote:

Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.



Do you have a lathe? If so, you can turn the rod section by section,
in a lathe, pulling it out of the chuck as necessary, to avoid
flexing.

i


James February 22nd 05 03:29 AM

Just need something hard and non-corroding.
I'm using a shaft out of a computer part now. It's not as hard as the
drill rod but doesn't corrode at all.
The drill rod already has surface rust on it after a week of service.
I'm assuming that since the drill rod isn't perfectly round that it's
not ground.
I need perfectly round because it will be spinning in bearings up to 50K
RPMs also it's a press fit into a stamped steel part so has to be pretty
close on the specs.

Thanks

James



Robin S. wrote:
"James" wrote in message
news:KFuSd.13285$ds.6525@okepread07...

Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.



You do not have 3mm drill rod. You have 1/8" drill rod. If you buy some 3mm
drill rod, it should be within .02mm or better.

Drill blanks are even better, but are not really machinable (can be done
with ceramic, cermet, CBN) so you either have to grind them, or be happy
with what you have. Also, they are a shatter hazard because of their great
hardness.


I would really like something like 416 stainless.



Why do you need stainless? You need to decide, I think, because it will
almost certainly be more expensive than tool steel (drill rod) or drill
blanks.

Regards,

Robin



Robin S. February 22nd 05 03:38 AM


"James" wrote in message
news:4CxSd.13647$ds.703@okepread07...
Just need something hard and non-corroding.
I'm using a shaft out of a computer part now. It's not as hard as the
drill rod but doesn't corrode at all.
The drill rod already has surface rust on it after a week of service.
I'm assuming that since the drill rod isn't perfectly round that it's not
ground.
I need perfectly round because it will be spinning in bearings up to 50K
RPMs also it's a press fit into a stamped steel part so has to be pretty
close on the specs.


Sounds like you do need to find some stainless which is (or can be) ground.
Centerless grinding does not result in a *perfectly* round shaft, although
it's certainly more convienent than cylindrical grinding.

I don't have any concrete sources for you.. Perhaps somewhere like
Mcmaster-Carr (www.mcmaster.com), MSC (www.mscdirect.com) or Thomson
Industries might have something (www.thomsonindustries.com).

Regards,

Robin



Harold and Susan Vordos February 22nd 05 05:11 AM


"Robin S." wrote in message
. ..

"James" wrote in message
news:4CxSd.13647$ds.703@okepread07...
Just need something hard and non-corroding.
I'm using a shaft out of a computer part now. It's not as hard as the
drill rod but doesn't corrode at all.
The drill rod already has surface rust on it after a week of service.
I'm assuming that since the drill rod isn't perfectly round that it's

not
ground.
I need perfectly round because it will be spinning in bearings up to 50K
RPMs also it's a press fit into a stamped steel part so has to be pretty
close on the specs.


Sounds like you do need to find some stainless which is (or can be)

ground.
Centerless grinding does not result in a *perfectly* round shaft, although
it's certainly more convienent than cylindrical grinding.


Sorry, Robin. You have been misinformed. A properly set up centerless will
yield what is, for all practical purposes, dead round parts. Only when
they are run *on center* do they not. In fact, they are capable of very
close work, with outstanding repeatability.

Harold




Harold and Susan Vordos February 22nd 05 05:15 AM


"James" wrote in message
news:KFuSd.13285$ds.6525@okepread07...
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


Try PIC Design.

http://www.pic-design.com/picsmartcat/TOCPic.htm

Harold



James February 22nd 05 05:22 AM

What type of hardening should I get?
Air, Oil or Water?
Criteria a
Easy to machine, corrosion resistance and stiffness.

Thanks

James wrote:
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


Harold and Susan Vordos February 22nd 05 06:04 AM


"James" wrote in message
news:AfzSd.13656$ds.13507@okepread07...
What type of hardening should I get?
Air, Oil or Water?
Criteria a
Easy to machine, corrosion resistance and stiffness.

Thanks

James wrote:
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


We really need to talk about the corrosion resistance you mention. If it's
not chemically induced, I'm having the least bit of trouble understanding
why it's a problem. None of your choices will offer corrosion resistance,
although 416 SS would, especially in the heat treated condition.

PIC has lots of sizes in 303 SS, which is a dream to machine, but, not heat
treatable. It might be wise to mention exactly what you're doing (and
perhaps even why) so we don't have to make assumptions. You may be chasing
your tail unnecessarily. Do you have to heat treat? Are the parts in
need of precision after heat treat? Have you ruled out making the parts
with grinding in mind? All of these will determine the best choice of
material. Air hardening is likely the overall best choice if you can live
with little corrosion resistance.

Harold



James February 22nd 05 06:28 AM

Harold,
I'm trying to find a shaft material to use in small electric motors that
I'm going to kit and sell. These motors are rebuildable and the reason
for the corrosion resistance is that they will be used outside and
exposed to the air, dirt and everything else you can find in a typical
field or park.
This shaft will ride in ball bearings and be fitted into a pressed steel
end piece which is why the diameter is critical. The pressed steel end
is pre-manufactured and I have no control over the size. A shaft I have
that measures 3.08mm fits perfect. I could probably go a little larger
if I were using a press to install the shaft into the pressed metal but
I am trying to sell this in kit form so the end user will need to be
able to press fit the shaft. The 3.08mm shaft is doable using a drill
press to press it in.
The motors are designed to spin upwards of 50K RPM
I have some 303 SS in 2mm but it seemed very soft to me and I'm not sure
it would stand up to the abuse.
I am doing this out of my house. I don't have heat treating abilities
and very limited machining abilities. Small lathe, drill press and bench
grinder are about it.
So far I've used up 3' of A-1 in the 3.18mm size making the kits but
trying to get 3.18 down to 3.08 has been a challenge. I can not seem to
get it to cut very well on the lathe and end up using emory cloth to get
the final dimensions. Very time consuming.

I have ordered some #31 oversize drill rod (0.120 +0.0002) from McMaster

Should have explained all that in the first post.

Thanks

James


Harold and Susan Vordos wrote:
"James" wrote in message
news:AfzSd.13656$ds.13507@okepread07...

What type of hardening should I get?
Air, Oil or Water?
Criteria a
Easy to machine, corrosion resistance and stiffness.

Thanks

James wrote:

Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James



We really need to talk about the corrosion resistance you mention. If it's
not chemically induced, I'm having the least bit of trouble understanding
why it's a problem. None of your choices will offer corrosion resistance,
although 416 SS would, especially in the heat treated condition.

PIC has lots of sizes in 303 SS, which is a dream to machine, but, not heat
treatable. It might be wise to mention exactly what you're doing (and
perhaps even why) so we don't have to make assumptions. You may be chasing
your tail unnecessarily. Do you have to heat treat? Are the parts in
need of precision after heat treat? Have you ruled out making the parts
with grinding in mind? All of these will determine the best choice of
material. Air hardening is likely the overall best choice if you can live
with little corrosion resistance.

Harold



Harold and Susan Vordos February 22nd 05 10:57 AM


"James" wrote in message
news:LdASd.13659$ds.4084@okepread07...
Harold,
I'm trying to find a shaft material to use in small electric motors that
I'm going to kit and sell. These motors are rebuildable and the reason
for the corrosion resistance is that they will be used outside and
exposed to the air, dirt and everything else you can find in a typical
field or park.


To what extent would they be rebuildable? Rewinding? Seems like a tall
order for high speed motors. I'd think that balancing them would be a top
priority.

This shaft will ride in ball bearings and be fitted into a pressed steel
end piece which is why the diameter is critical. The pressed steel end
is pre-manufactured and I have no control over the size.


Unless I'm missing something, the bearings would dictate the size needed,
not the end, although they may be similar in size, if not identical.
Bearings that are not a decent fit will often cease to function at high
speeds, with the shaft slipping in the inner race. That's not a good thing.
How does the shaft size you desire relate to the bearings? Good fit? Too
loose?

A shaft I have
that measures 3.08mm fits perfect. I could probably go a little larger
if I were using a press to install the shaft into the pressed metal but
I am trying to sell this in kit form so the end user will need to be
able to press fit the shaft. The 3.08mm shaft is doable using a drill
press to press it in.
The motors are designed to spin upwards of 50K RPM
I have some 303 SS in 2mm but it seemed very soft to me and I'm not sure
it would stand up to the abuse.


Yes, it does feel soft, but it has respectable tensile strength, especially
if you buy it in condition B, which is a work hardened state. Still, the
diameter you seek could be an ongoing problem for you unless you can find
someone with a centerless grinder to size the material. Shafts are
typically soft, not heat treated, so you'd be right in the pack where shafts
are concerned. You'd have the option of using either 303 or 416, both of
which would serve well for corrosion resistance under the circumstances you
described. Your chances of hitting the desired size is much better if
you have the parts cut to length and they start out reasonably straight
(less than a couple though bowed). A centerless is very capable of
straightening stock, but it must be straighter than the amount that must be
removed, and it must be handled accordingly, which means several light
passes through the centerless, each one getting closer and closer to a
straight piece. Assuming your part is slightly bowed, the grinding starts
to occur on one side of each end, and again @ 180°, in the center. Each
pass brings the part closer to straight, and it's very visible. Horsing the
pass forces the part, so it doesn't get straightened as well and will end up
not round or straight, which is the typical condition of drill rod, to
varying degrees. That's likely why Robin said what he did. Not true when
properly applied.

I am doing this out of my house. I don't have heat treating abilities
and very limited machining abilities. Small lathe, drill press and bench
grinder are about it.


I'm of the opinion that you may be over your head in that sizing the
material won't happen easily without a centerless, whether it's yours or one
you hire. You're likely already doing as much as you can expect
otherwise.

So far I've used up 3' of A-1 in the 3.18mm size making the kits but
trying to get 3.18 down to 3.08 has been a challenge. I can not seem to
get it to cut very well on the lathe and end up using emory cloth to get
the final dimensions. Very time consuming.


Yes, it is, but that's likely your only option unless you can buy a material
that suits your needs and doesn't have to be worked for diameter.
Polishing for final size isn't cheating, that's how guys like us achieve
close tolerance when needed, and we don't own a grinder of some kind.
Turning to a given diameter with a tight tolerance, especially on a small
lathe, is nearly impossible, especially if you want a good finish. Most
material simply won't cooperate. It has little to do with you and your
equipment.


I have ordered some #31 oversize drill rod (0.120 +0.0002) from McMaster


That won't solve the corrosion problem, and may not solve the size problem,
either. 3.08 is a full thou larger than that size, and is way too far
undersized to make a decent bearing fit, assuming you really do want the
3.08 finished diameter. Again, unless I've missed something, that's not
going to solve your problem.

Should have explained all that in the first post.


Yeah, the more information you can provide, the better the chance you'll get
an answer that suits your needs. The slightest thing can make otherwise
very good suggestions not so great for a given situation. I'm of the
opinion this is one of them.

You have some serious considerations with this project, one of which is
balance. At the velocities you mention, I can't help but wonder if the end
product won't vibrate considerably. If your shafts aren't very
straight, they're likely too. Maybe not a problem for the application,
hard for me to say.

Without knowing more, what I think I'd do is get a prototype worked out, and
if you have need for a volume of shafts, buy material that's near size, say
1/8", cut them to length, chamfer the ends, then have them centerless
ground. It's also possible that you can order the shafts to that particular
spec and get them without any handling on your behalf. Centerless grinders
are work horses that have the capacity to turn out thousands of finished
parts per hour. Setup takes time, grinding (normally) does not. You might
find that you could get a shaft sized for a few cents, especially if they
don't have to be run through the grinder too many times. By starting with
straight material that's near size, you'd eliminate the need to do so. It's
possible that you could run them through the grinder no more than three
times and have them sized perfectly, holding a tenth or less of tolerance.
You could probably do it with one pass, but you'd risk getting parts out of
round. You're at the mercy of the skill and caring of the operator.


Thanks

James


Not sure I've been much help, James, but know that turning something like
you're trying to turn isn't easy, not even for guys with years of
experience. That's why grinders were made. You can do it that way,
but it will be labor intensive.

Be certain to check with PIC before making any long term decisions. I used
to buy from them when I was building tools for guidance systems. They're
a top notch outfit with excellent service, or they used to be, anyway.
Haven't done business with them for years.

Harold



Eric R Snow February 22nd 05 03:26 PM

On Tue, 22 Feb 2005 00:28:35 -0600, James wrote:

McMaster Carr also sells 1 inch long 1/8 inch diameter hardened 416
dowell pins. These pins would be cheap to have centerless ground to
your desired size. The pins are about 25 cents each. I'm sure you
could have them ground, in quantities, for much less.

Harold,
I'm trying to find a shaft material to use in small electric motors that
I'm going to kit and sell. These motors are rebuildable and the reason
for the corrosion resistance is that they will be used outside and
exposed to the air, dirt and everything else you can find in a typical
field or park.
This shaft will ride in ball bearings and be fitted into a pressed steel
end piece which is why the diameter is critical. The pressed steel end
is pre-manufactured and I have no control over the size. A shaft I have
that measures 3.08mm fits perfect. I could probably go a little larger
if I were using a press to install the shaft into the pressed metal but
I am trying to sell this in kit form so the end user will need to be
able to press fit the shaft. The 3.08mm shaft is doable using a drill
press to press it in.
The motors are designed to spin upwards of 50K RPM
I have some 303 SS in 2mm but it seemed very soft to me and I'm not sure
it would stand up to the abuse.
I am doing this out of my house. I don't have heat treating abilities
and very limited machining abilities. Small lathe, drill press and bench
grinder are about it.
So far I've used up 3' of A-1 in the 3.18mm size making the kits but
trying to get 3.18 down to 3.08 has been a challenge. I can not seem to
get it to cut very well on the lathe and end up using emory cloth to get
the final dimensions. Very time consuming.

I have ordered some #31 oversize drill rod (0.120 +0.0002) from McMaster

Should have explained all that in the first post.

Thanks

James


Harold and Susan Vordos wrote:
"James" wrote in message
news:AfzSd.13656$ds.13507@okepread07...

What type of hardening should I get?
Air, Oil or Water?
Criteria a
Easy to machine, corrosion resistance and stiffness.

Thanks

James wrote:

Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James



We really need to talk about the corrosion resistance you mention. If it's
not chemically induced, I'm having the least bit of trouble understanding
why it's a problem. None of your choices will offer corrosion resistance,
although 416 SS would, especially in the heat treated condition.

PIC has lots of sizes in 303 SS, which is a dream to machine, but, not heat
treatable. It might be wise to mention exactly what you're doing (and
perhaps even why) so we don't have to make assumptions. You may be chasing
your tail unnecessarily. Do you have to heat treat? Are the parts in
need of precision after heat treat? Have you ruled out making the parts
with grinding in mind? All of these will determine the best choice of
material. Air hardening is likely the overall best choice if you can live
with little corrosion resistance.

Harold




Bernd February 22nd 05 04:18 PM


"James" wrote in message
news:LdASd.13659$ds.4084@okepread07...

I am doing this out of my house. I don't have heat treating abilities
and very limited machining abilities. Small lathe, drill press and
bench grinder are about it.


James,

Perhaps a tool post grinder would work on your small lathe. You didn't
mention the length of the shaft. You could grind the .02mm off with the
grinder and then cut the piece off. Slide out the next section and
repeat operation.

Regards,
Bernd



Harold and Susan Vordos February 22nd 05 07:17 PM


"Bernd" wrote in message
...

"James" wrote in message
news:LdASd.13659$ds.4084@okepread07...

I am doing this out of my house. I don't have heat treating abilities
and very limited machining abilities. Small lathe, drill press and
bench grinder are about it.


James,

Perhaps a tool post grinder would work on your small lathe. You didn't
mention the length of the shaft. You could grind the .02mm off with the
grinder and then cut the piece off. Slide out the next section and
repeat operation.

Regards,
Bernd

Don't even think of going there. All you'll do is change the nature of
your frustration. You'll solve nothing. Toolpost grinders are, at best, a
PITA, slow, hard to manage, and very destructive to your lathe, especially
if you run coolant, which is very important for a grinding operation. The
chance of you holding the size you desire using a tool post grinder aren't
good, especially if you want to do it time and again. You'd spend more
time fighting the grinder than you would turning and polishing. I'm
speaking from the position of having run precision grinders *and* toolpost
grinders.

If they're long enough, the comments on the 416 dowel pins is the best
possible scenario as I see it. That was a very good tip. You'd start out
with pins that are already straight, heat treated, so reducing size would be
a snap. Possibly only one pass through the centerless.

Harold



DoN. Nichols February 22nd 05 08:44 PM

In article ,
Harold and Susan Vordos wrote:

"Bernd" wrote in message
...

"James" wrote in message
news:LdASd.13659$ds.4084@okepread07...

I am doing this out of my house. I don't have heat treating abilities
and very limited machining abilities. Small lathe, drill press and
bench grinder are about it.


James,

Perhaps a tool post grinder would work on your small lathe. You didn't
mention the length of the shaft. You could grind the .02mm off with the
grinder and then cut the piece off. Slide out the next section and


[ ... ]

Don't even think of going there. All you'll do is change the nature of
your frustration. You'll solve nothing. Toolpost grinders are, at best, a
PITA, slow, hard to manage, and very destructive to your lathe, especially
if you run coolant, which is very important for a grinding operation. The
chance of you holding the size you desire using a tool post grinder aren't
good, especially if you want to do it time and again. You'd spend more
time fighting the grinder than you would turning and polishing. I'm
speaking from the position of having run precision grinders *and* toolpost
grinders.


Note that the shaft needs to fit the bearings *and* the press
fit of the disc. A common ID of small bearings (at least in the US) is
1/8" (0.125"), which converts to 3.175mm.

I would suggest that your shafts *must* be sized to fit the
bearings, and only the *end* needs to be reduced to the press-fit size
for your steel plate. And at the speeds which you are talking about, I
would suggest that a really serious press fit is needed, not something
easy to accomplish just using a drill press as the press. After all, if
this steel plate comes loose at 50k RPM, it could do a lot of damage.

What is the approximate size of this steel plate? This would
help get a feel as to how likely it is to come loose. (Presuming that
the shaft and the plate are what is rotating, and not the outer bearings
and whatever they are mounted in instead.)

While a toolpost grinder is a pain, and hard on the lathe
itself, perhaps it might be reasonable for turning down only the end of
the shaft to accept the press fit. You have only a small lathe, and one
may presume one of the inexpensive ones, at that, so perhaps a second
lathe of the same sort, dedicated to the toolpost grinding. And for the
grinder, you could probably take a flexible-shaft Dremel tool and set it
up on the toolpost for the grinding which you need to accomplish.

Also -- how are you holding the shaft in your lathe? For those
speeds, you will want your press fit ring to be truly concentric with
the part which fits in the bearings, which excludes most 3-jaw chucks,
and makes a 4-jaw chuck a real pain if you have a lot of these to true
up and grind. Ideally, you would want a collet to hold the workpiece.

I presume that in your attempts to turn the whole shaft to your
desired diameter, you have a lot of it extending from the chuck. Note
that this allows flex of the workpiece to make your surface finish a lot
worse. You want to have as little extending beyond the workholder
(chuck or collet) as possible.

There are also other things which can be tuned up in the lathe
to improve the surface finish, even while turning, not toolpost
grinding. Perhaps some details as to *which* lathe would allow those
familiar with that one to point out what is needed to make it have less
flex in the critical areas. (Things like snuging up the gibs, and
taking it apart to remove burrs from the dovetails so the fit of the
gibs is better.

Good Luck,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---

Robin S. February 22nd 05 09:33 PM


"Harold and Susan Vordos" wrote in message
...

Sorry, Robin. You have been misinformed. A properly set up centerless
will
yield what is, for all practical purposes, dead round parts. Only when
they are run *on center* do they not. In fact, they are capable of very
close work, with outstanding repeatability.


No numbers? You should discuss with Cliff...

Regards,

Robin



James February 22nd 05 10:17 PM

Whipped up a little web page with pictures and measurements.
http://www.jamesholbrook.com/edf_motor_mount.htm

James

James wrote:
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


Ed Huntress February 22nd 05 10:54 PM

"Ignoramus15841" wrote in message
...
Great page James. Keep us posted. I would never think of fans running
at 43,500 RPM! A 40mm diameter (20mm radius) fan, spinning at 43.5 rpm
has a linear speed at perimeter of 43,500 * 0.02, or 870 meters per
second, or approximately Mach 2.5 speed. I wonder what kind of effects
would a supersonically rotating fan have on air. It is not obvious to
me. Supersonic bodies generate shock waves, and I also wonder what
effect would those shock waves have on parts near them. Please let us
know how it works in the end and what is the sound level near that
fan.

i


Uh, i, I know you're the algebra guy, but you should check those numbers.
43,500 rpm is 725 revolutions/second. The peripheral travel of a 40mm fan
(pi*diameter) is 125.66 mm/revolution. Travel*revolutions/second is 91.1
meters/second. (Roughly 200 mph.)

--
Ed Huntress



Ed Huntress February 22nd 05 11:00 PM

"Ignoramus15841" wrote in message
...
Scratch that, rpm is per minute. :)

i


I should have realized you'd catch that in a hurry, and saved myself the
trouble. d8-)

--
Ed Huntress



Harold and Susan Vordos February 23rd 05 01:15 AM


"Robin S." wrote in message
. ..

"Harold and Susan Vordos" wrote in message
...

Sorry, Robin. You have been misinformed. A properly set up centerless
will
yield what is, for all practical purposes, dead round parts. Only

when
they are run *on center* do they not. In fact, they are capable of

very
close work, with outstanding repeatability.


No numbers? You should discuss with Cliff...

Regards,

Robin

Sorry, he's much more your speed than mine.

H



Eric R Snow February 23rd 05 01:28 AM

On Tue, 22 Feb 2005 16:33:27 -0500, "Robin S."
wrote:


"Harold and Susan Vordos" wrote in message
...

Sorry, Robin. You have been misinformed. A properly set up centerless
will
yield what is, for all practical purposes, dead round parts. Only when
they are run *on center* do they not. In fact, they are capable of very
close work, with outstanding repeatability.


No numbers? You should discuss with Cliff...

Regards,

Robin

So Harold didn't post numbers. That's no reason to insult him.
However, because you seem to know it all, (almost), here are some
numbers so your knowledge will be complete. How about round to less
than .00005, to size within .0001, on parts about 1.375 O.D., 1.500
long, with a 1.125 I.D.? Dimensioned in inches. Parts were nitrided to
about 65 Rc. These were done in quantities, cheaply. These parts were
first ground by someone who didn't know how to set up the grinder and
were out of round (triangular) almost .0015. Since the tolerance was
..0002 total all the parts were scrap. The next shop did 'em right.
Maybe the person who told you that centerless grinders couldn't make
round parts was the same one who ground and scrapped the first run of
the above parts.
ERS

Harold and Susan Vordos February 23rd 05 01:37 AM


"DoN. Nichols" wrote in message
...
snip----

While a toolpost grinder is a pain, and hard on the lathe
itself, perhaps it might be reasonable for turning down only the end of
the shaft to accept the press fit.


Not if the material of choice is stainless, it wouldn't be reasonable.
Stainless is difficult to grind under flood coolant conditions--and
virtually impossible under dry conditions. The moment it starts to heat it
expands into the wheel and snowballs. Been there, done that. I'm of the
opinion he'd have lots better luck simply turning the end, starting with
shaft size that fits the bearings properly. That's how I'd have approached
the job at the outset.

We're being spoon fed bits of information such that every time a comment is
made, more information is disclosed, changing the concept, making helping
almost impossible. I'm at a loss why folks that ask for assistance can't
disclose what they're trying to do, and how they'd like to do it. So far,
the main effort has been on fitting the end bell to the shaft, totally
disregarding the fact that bearings are involved. That's the wrong
approach to the job. At those velocities, the fit of the bearings is
critical, it can't be ignored, not in my opinion.

Harold






You have only a small lathe, and one
may presume one of the inexpensive ones, at that, so perhaps a second
lathe of the same sort, dedicated to the toolpost grinding. And for the
grinder, you could probably take a flexible-shaft Dremel tool and set it
up on the toolpost for the grinding which you need to accomplish.

Also -- how are you holding the shaft in your lathe? For those
speeds, you will want your press fit ring to be truly concentric with
the part which fits in the bearings, which excludes most 3-jaw chucks,
and makes a 4-jaw chuck a real pain if you have a lot of these to true
up and grind. Ideally, you would want a collet to hold the workpiece.

I presume that in your attempts to turn the whole shaft to your
desired diameter, you have a lot of it extending from the chuck. Note
that this allows flex of the workpiece to make your surface finish a lot
worse. You want to have as little extending beyond the workholder
(chuck or collet) as possible.

There are also other things which can be tuned up in the lathe
to improve the surface finish, even while turning, not toolpost
grinding. Perhaps some details as to *which* lathe would allow those
familiar with that one to point out what is needed to make it have less
flex in the critical areas. (Things like snuging up the gibs, and
taking it apart to remove burrs from the dovetails so the fit of the
gibs is better.

Good Luck,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---




James February 23rd 05 01:38 AM

Added video with audio to web page.


James wrote:
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


jim rozen February 23rd 05 01:45 AM

In article LdASd.13659$ds.4084@okepread07, James says...

So far I've used up 3' of A-1 in the 3.18mm size making the kits but
trying to get 3.18 down to 3.08 has been a challenge.


I don't understand this.

3.18 mm = 0.125(2) inch

3.08 mm = 0.121(3) inch

If your lathe cannot turn down an
1/8 inch diameter shaft by four thousanths
then I respectfully suggest what you need
is a new lathe, not all the usenet help
that has been supplied!

Jim


--
==================================================
please reply to:
JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com
==================================================

jim rozen February 23rd 05 01:50 AM

In article , DoN. Nichols says...

I would suggest that your shafts *must* be sized to fit the
bearings, and only the *end* needs to be reduced to the press-fit size
for your steel plate.


How come nobody has suggested passing a one-under 1/8 inch
reamer through this end bell? Seems like that's a good
deal easier then machining the shaft with a lathe that
won't cut to within a thousanth.

Jim


--
==================================================
please reply to:
JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com
==================================================

Robin S. February 23rd 05 01:55 AM


"Eric R Snow" wrote in message
...

So Harold didn't post numbers. That's no reason to insult him.


Who was insulting?

However, because you seem to know it all, (almost),


I hope I'm misreading you as you misread me. It looks like you're insulting
me.

here are some
numbers so your knowledge will be complete.


Thank you. This is precisely what I was looking for.

How about round to less
than .00005, to size within .0001, on parts about 1.375 O.D., 1.500
long, with a 1.125 I.D.?


How were the parts measured?

Dimensioned in inches. Parts were nitrided to
about 65 Rc. These were done in quantities, cheaply. These parts were
first ground by someone who didn't know how to set up the grinder and
were out of round (triangular) almost .0015. Since the tolerance was
.0002 total all the parts were scrap. The next shop did 'em right.
Maybe the person who told you that centerless grinders couldn't make
round parts was the same one who ground and scrapped the first run of
the above parts.


That could be possible. I believe the reference was Cliff. This is why I
suggested a discussion between Cliff and Harold. While it is unlikely that
such a discussion would take place, there's a certain chance the comment
would trigger a further discussion (which it has).

Regards,

Robin




Harold and Susan Vordos February 23rd 05 01:59 AM


"Eric R Snow" wrote in message
...
On Tue, 22 Feb 2005 16:33:27 -0500, "Robin S."
wrote:


"Harold and Susan Vordos" wrote in message
...

Sorry, Robin. You have been misinformed. A properly set up centerless
will
yield what is, for all practical purposes, dead round parts. Only

when
they are run *on center* do they not. In fact, they are capable of

very
close work, with outstanding repeatability.


No numbers? You should discuss with Cliff...

Regards,

Robin

So Harold didn't post numbers. That's no reason to insult him.
However, because you seem to know it all, (almost), here are some
numbers so your knowledge will be complete. How about round to less
than .00005, to size within .0001, on parts about 1.375 O.D., 1.500
long, with a 1.125 I.D.? Dimensioned in inches. Parts were nitrided to
about 65 Rc. These were done in quantities, cheaply. These parts were
first ground by someone who didn't know how to set up the grinder and
were out of round (triangular) almost .0015. Since the tolerance was
.0002 total all the parts were scrap. The next shop did 'em right.
Maybe the person who told you that centerless grinders couldn't make
round parts was the same one who ground and scrapped the first run of
the above parts.
ERS


Thanks, Eric. That smart assed punk kid needs to be taught some respect.
I've spent more hours running a centerless than that smart mouthed little
******* has been in the shop. It's plain damned amazing how someone can
work in the trade for a couple years and get so knowledgeable that they know
all about things they've never touched.

I failed to disclose any numbers because that serves no purpose. A
centerless grinder is capable of working to millionths, but not in the
hands of a fool, as you discovered. I ran countless production runs of
relatively small quantities (a few hundred parts) that were held to .00050"
with no effort. Roundness was never a problem, and size was only because
the machines take several hours to warm up, so you're constantly backing off
the wheel until it settles down. A job was often finished before the
machine was up to full operating temperature.

By the way, Cincinnati talks about the tri-lobed condition in their
operator's manuals. It's real easy to avoid.

Your job would have been a serious challenge due to wall thickness, but
light passes, 5/16" above center, with plenty of coolant, with all the
grinding coming at the front of the wheel, allowing the balance of the wheel
to spark the part, and they would come out beautifully.

Harold



Ed Huntress February 23rd 05 02:28 AM

"Harold and Susan Vordos" wrote in message
...

"DoN. Nichols" wrote in message
...
snip----

While a toolpost grinder is a pain, and hard on the lathe
itself, perhaps it might be reasonable for turning down only the end of
the shaft to accept the press fit.


Not if the material of choice is stainless, it wouldn't be reasonable.
Stainless is difficult to grind under flood coolant conditions--and
virtually impossible under dry conditions. The moment it starts to heat

it
expands into the wheel and snowballs. Been there, done that. I'm of

the
opinion he'd have lots better luck simply turning the end, starting with
shaft size that fits the bearings properly. That's how I'd have

approached
the job at the outset.

We're being spoon fed bits of information such that every time a comment

is
made, more information is disclosed, changing the concept, making helping
almost impossible. I'm at a loss why folks that ask for assistance

can't
disclose what they're trying to do, and how they'd like to do it. So

far,
the main effort has been on fitting the end bell to the shaft, totally
disregarding the fact that bearings are involved. That's the wrong
approach to the job. At those velocities, the fit of the bearings is
critical, it can't be ignored, not in my opinion.

Harold


But doesn't this sound like a Swiss screw-machine job to you? That's what
the things were made for.

The velocities are high but no motor I've ever seen has an armature so
perfectly balanced that the shaft itself has to be machined to leadframe-die
tolerances. If balance is that critical, you have to balance the assembled
armature.

Eh?

--
Ed Huntress



James February 23rd 05 02:55 AM

I apologize that this post has turned into name calling and insulting.
I apologize for not providing enough information to get the help I needed.

The lathe I'm using is the Taig micro lathe.
The armature is stationary and the rotor turns. The rotor is pressed
steel and is very accurate. I install permanent magnets in the rotor
using a jig I made and they are in balance. Witness the video on the web
page where it's turning almost 40K rpm with no vibration.


One company said they can supply the rod I need for $19.95 a meter so I
ordered 3 meters.

Thanks everyone for the great ideas and sources.

James

James wrote:
Hi,
I'm in need of some shafting that measures 3.08mm and is pretty true.
I have some 3mm A-0 drill rod that is 3.18mm but can't turn it precise
enough with my equipment to get the desired size.

I would really like something like 416 stainless.

Any ideas or help?

Thanks
James


jim rozen February 23rd 05 03:01 AM

In article SbSSd.13698$ds.7818@okepread07, James says...

The lathe I'm using is the Taig micro lathe.


That *should* be able to turn the shaft to teh
tolerances you need.

Also consider passing a one-under reamer through the
end bell to size it to the shaft, rather than the
sizing the shaft to fit the existing hole in the
end bell.

This will render the hole nearly 0.124 which will
get you close to a good press fit. You can purchase
an *adjustable* reamer to size the hole closer than
that.

Jim


--
==================================================
please reply to:
JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com
==================================================

Robin S. February 23rd 05 03:13 AM


"Harold and Susan Vordos" wrote in message
...


Thanks, Eric. That smart assed punk kid needs to be taught some respect.
I've spent more hours running a centerless than that smart mouthed little
******* has been in the shop. It's plain damned amazing how someone can
work in the trade for a couple years and get so knowledgeable that they
know
all about things they've never touched.


Harold,

I don't appologise for writting what I wrote. You and Eric have
misinterpreted me, thinking I was insulting you and suggesting that you do
not know what you're talking about.

I have never run a centerless grinder. I have (briefly) run a cylindrical
grinder. I cannot comment, from experience, as to the performance of such a
machine. As such (and because I'm in the field) I was interested in the type
of accuracy obtainable using a cylindrical grinder.


I failed to disclose any numbers because that serves no purpose.


I believe it does serve a purpose. You yourself stated that the fit between
a shaft and a bearing running at greater than 50,000RPM becomes very
important. Knowing what a centerless grinder is capable of is important -
esspecially when it is obvious that the original poster doesn't have a very
deep background in metalworking.

A
centerless grinder is capable of working to millionths,


These are numbers, and that's important. Esspecially when you state
"millionths". I am interested, however, in further quantification. Are we
talking 0-10 millionths? 10-100?

Because I work in the automotive industry, I have a certain interest in this
information (although my job does not deal with engine/transmission
components at all). Most in this group are not particularly interested in
the last 4 and 5 decimal places. There is a gentleman on AMC who deals with
these numbers as he deals with engine components, and I find his work very
interesting.

Lastly, if you have a problem with me, it would be a courtesy to address me
directly (publically or privately). To slander a member of a public forum in
that forum is rude and dishonourable.

Regards,

Robin



Dan Murphy February 23rd 05 04:53 AM

"Ed Huntress" wrote in
:

But doesn't this sound like a Swiss screw-machine job to you? That's
what the things were made for.

The velocities are high but no motor I've ever seen has an armature so
perfectly balanced that the shaft itself has to be machined to
leadframe-die tolerances. If balance is that critical, you have to
balance the assembled armature.

Eh?


After looking at the pics, I'd have to say I could make the shaft and the
motor mount complete in one op. on a Swiss in my sleep. Give me good c'less
ground stock and I'll hold .0002" total on all diameters, .0001" is
possible. If you're going to be making these in any knid of volume, another
option would be to use a box tool, followed up by a roller burnisher
(Cogsdill type). Even the most clapped out lathe can hold tight tolerance
and finish that way. The burnishing tool has .0001" adjustment. You could
pick up an old Brown and Sharpe 00 hand screw ( I sold mine for $500.00) or
a Hardinge DSM hand screw and knock them out to +/- .0002 and a 16 Ra all
day long. I agree with the bit about machining the shaft extension after
assembly. I've seen it done in high volume production in Japan. You could
also two op. the motor mount and hold similar or better tolerance in the
bore.

Dan

Dan Murphy February 23rd 05 05:00 AM

jim rozen wrote in
:

That *should* be able to turn the shaft to teh
tolerances you need.

Also consider passing a one-under reamer through the
end bell to size it to the shaft, rather than the
sizing the shaft to fit the existing hole in the
end bell.

This will render the hole nearly 0.124 which will
get you close to a good press fit. You can purchase
an *adjustable* reamer to size the hole closer than
that.


Good idea. Wht not knurl the end of the shaft with a straght knurl? That
way you can have a more "open" tolerance and still maintain a press fit.

Dan

jim rozen February 23rd 05 05:50 AM

In article , Dan Murphy says...

Good idea. Wht not knurl the end of the shaft with a straght knurl? That
way you can have a more "open" tolerance and still maintain a press fit.


I don't think that's really needed. An adjustable reamer could
be tweaked with a couple of setup pieces to get the correct
press without knurling the shaft. It would be one more additional
step that really does not make the final product any better.

There's already little enough surface area in the design as
is, knurling would tend to reduce that even more.

Jim


--
==================================================
please reply to:
JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com
==================================================

Harold and Susan Vordos February 23rd 05 06:57 AM


"Robin S." wrote in message
. ..

"Harold and Susan Vordos" wrote in message
...


Thanks, Eric. That smart assed punk kid needs to be taught some

respect.
I've spent more hours running a centerless than that smart mouthed

little
******* has been in the shop. It's plain damned amazing how someone can
work in the trade for a couple years and get so knowledgeable that they
know
all about things they've never touched.


Harold,

I don't appologise for writting what I wrote.


I should be surprised?

You and Eric have
misinterpreted me, thinking I was insulting you and suggesting that you do
not know what you're talking about.


Had someone posted that message to you, how would you have interpreted it?

How many readers do you know that read anything Cliff has to say?
Certainly I do not, not even a glance, although I don't have him bonked.
What's the point? He's not worth the effort for me to do so, and for you
to suggest I enter into dialogue with him on a subject about which he likely
knows less than even you do is absurd. Further, I'm not interested in
anyone that spends their time tearing to shreds the likes of Gunner. Gunner
is what he is, and I accept him that way. He has some wonderful qualities,
qualities that many others could use to better themselves as human beings.
Gunner posts many things that don't interest me, but rarely are they
unimportant to at least a few readers. I haven't noticed him spending his
time tearing others down, not that he isn't capable. Having established
that, should you have need to challenge something I have to say in the
future, follow your own advice and bring it to me directly, not through
innuendo or snide comments.

I have never run a centerless grinder. I have (briefly) run a cylindrical
grinder. I cannot comment, from experience, as to the performance of such

a
machine. As such (and because I'm in the field) I was interested in the

type
of accuracy obtainable using a cylindrical grinder.


I failed to disclose any numbers because that serves no purpose.


I believe it does serve a purpose. You yourself stated that the fit

between
a shaft and a bearing running at greater than 50,000RPM becomes very
important. Knowing what a centerless grinder is capable of is important -
esspecially when it is obvious that the original poster doesn't have a

very
deep background in metalworking.


How the bearings fit a shaft have little to nothing to do with the
capabilities of any given grinder. How a centerless grinder performs is up
to the operator. If you make mistakes setting it up, it will pay you back
with poor performance. For that reason it wasn't prudent for me to suggest
that the parts he requires might be held to any specific tolerance. I would
have no control over the job and how it might be run, so my suggestion may
not turn out as it should and I'd be the one that lead someone down the
wrong path. By suggesting a centerless was more than qualified for such a
job was all one need know to pursue a project, just as it would be proper to
suggest a lathe for a round object with external threads as opposed to
suggesting a drop spindle mill. How hard can that be to grasp when I'm
speaking to a person that is already somewhat familiar with machine tools
(the OP had mentioned he had at his disposal a small lathe). The mere
suggestion that the machine is capable when properly operated, after your
comment that they can't provide round work, was more than adequate to
eliminate any question about a course one *could* follow.

A
centerless grinder is capable of working to millionths,


These are numbers, and that's important. Esspecially when you state
"millionths". I am interested, however, in further quantification. Are we
talking 0-10 millionths? 10-100?


You haven't learned anything yet, apparently. Read what I said above, and
do it until it makes sense to you.

I spent considerable time running a 251 Heald internal grinder processing
bearing housings for the guidance system of the Sergeant Missile. We had
but +.0002"/0000" tolerance on a 1.6250" bore. Using a Federal air gage,
we could measure to millionths, and would often find a bore bordering on
minimum tolerance. Inspection occurred at the machine, so any anomalies
could be dealt with appropriately. While the Heald was built to work to
tenths, it was a simple matter to take out .000020" millionths to bring the
part in, *if you knew how*,and it was never accomplished with the feed,
which would risk scrapping a part. In essence, what I'm saying is that
nothing replaces skill and experience. In the hands of a fool, it might be
difficult for the operator to hold a half thou, and in fact I'd suggest it
would be, plus getting a good finish could be challenging. One must know
and understand how a centerless works, and have a machine that is in good
condition before expecting any particular level of quality------so----once
again, I hesitate to reply. The machine is likely capable, the operator
may not be. I can't answer that, no more than you can tell me that you'd
be good at grinding. You may think you would be, but it may not be true.
Not many make a good grinder.

Because I work in the automotive industry, I have a certain interest in

this
information (although my job does not deal with engine/transmission
components at all). Most in this group are not particularly interested in
the last 4 and 5 decimal places. There is a gentleman on AMC who deals

with
these numbers as he deals with engine components, and I find his work very
interesting.

Lastly, if you have a problem with me, it would be a courtesy to address

me
directly (publically or privately). To slander a member of a public forum

in
that forum is rude and dishonourable.


Slander? Chuckle! I call 'em as I see them. You want me to have a
different opinion of you, show me something different than you've been
showing me. If you want my respect, try showing some. You could have
chosen a dozen ways to make your comment (that you claim was a question) and
have it be one instead of a left handed compliment. I don't think you're
clever, and I don't think you're cute. If you want to discuss an issue,
stand up like a man and ask a question so it appears to be one. In case you
haven't noticed, I tend to have fairly friendly conversations with people
that show respect, which I gladly return. I share with them, to the best
of my ability, that which I have learned through the years. Sometimes I'm
even wrong. You want in on some of my questionable knowledge, act like it.

Harold



Harold and Susan Vordos February 23rd 05 07:05 AM


"Ed Huntress" wrote in message
...
"Harold and Susan Vordos" wrote in message
...

"DoN. Nichols" wrote in message
...
snip----

While a toolpost grinder is a pain, and hard on the lathe
itself, perhaps it might be reasonable for turning down only the end

of
the shaft to accept the press fit.


Not if the material of choice is stainless, it wouldn't be reasonable.
Stainless is difficult to grind under flood coolant conditions--and
virtually impossible under dry conditions. The moment it starts to

heat
it
expands into the wheel and snowballs. Been there, done that. I'm of

the
opinion he'd have lots better luck simply turning the end, starting with
shaft size that fits the bearings properly. That's how I'd have

approached
the job at the outset.

We're being spoon fed bits of information such that every time a comment

is
made, more information is disclosed, changing the concept, making

helping
almost impossible. I'm at a loss why folks that ask for assistance

can't
disclose what they're trying to do, and how they'd like to do it. So

far,
the main effort has been on fitting the end bell to the shaft, totally
disregarding the fact that bearings are involved. That's the wrong
approach to the job. At those velocities, the fit of the bearings is
critical, it can't be ignored, not in my opinion.

Harold


But doesn't this sound like a Swiss screw-machine job to you? That's what
the things were made for.

The velocities are high but no motor I've ever seen has an armature so
perfectly balanced that the shaft itself has to be machined to

leadframe-die
tolerances. If balance is that critical, you have to balance the assembled
armature.

Eh?

--
Ed Huntress


Good point, Ed. I've personally never been around a Swiss screw machine,
but the idea conjures some wonderful visions.

Regards the shaft, when I read he was using Loc-Tite for the bearings, and
was fighting the press fit for the hub, I had this terrible vision of shafts
that were a couple thou under being glued inside bearings in gawd knows
where, rendering them off center. I was concentrating on that. Truth be
known, what Jim had to say ring dead true. What prevents this entire
assembly from being made form commercially available precision ground 303
stock (PIC has it on the shelf, or at least they used to) and press the
stamped housing in place *after* opening it with a reamer. Nice
suggestion, Jim. That could all be accomplished with nothing more than a
simple lathe and drill press.

Harold



Robin S. February 23rd 05 11:07 AM


"Harold and Susan Vordos" wrote in message
...

You and Eric have
misinterpreted me, thinking I was insulting you and suggesting that you
do
not know what you're talking about.


Had someone posted that message to you, how would you have interpreted it?


Perhaps with some numbers? What are the metaltrades without tolerances?


How many readers do you know that read anything Cliff has to say?


I don't really know anyone here. Nor do I now who they think knows somthing,
and who is full of bs.

Certainly I do not, not even a glance, although I don't have him bonked.
What's the point? He's not worth the effort for me to do so, and for you
to suggest I enter into dialogue with him on a subject about which he
likely
knows less than even you do is absurd.


Why? You discuss processes here with people who know virtually nothing about
them...

Further, I'm not interested in
anyone that spends their time tearing to shreds the likes of Gunner.
Gunner
is what he is, and I accept him that way. He has some wonderful
qualities,
qualities that many others could use to better themselves as human beings.
Gunner posts many things that don't interest me, but rarely are they
unimportant to at least a few readers. I haven't noticed him spending
his
time tearing others down, not that he isn't capable.


Where did Gunner come from?

Having established
that, should you have need to challenge something I have to say in the
future, follow your own advice and bring it to me directly, not through
innuendo or snide comments.


My comments were neither.


How the bearings fit a shaft have little to nothing to do with the
capabilities of any given grinder.


You're making assumptions about the original poster. Does he understand that
grinders are typically capable of exceptional accuracy? What if I told him
to do it with an angle grinder, or a die grinder? Would he know the
difference? Why should he believe you? What if he had believed me?

How a centerless grinder performs is up
to the operator. If you make mistakes setting it up, it will pay you back
with poor performance.


Show me a machine in which this is not the case.

For that reason it wasn't prudent for me to suggest
that the parts he requires might be held to any specific tolerance.


Why not? We do that in industry all the time. A process's capability is
precisely how we select them.

I would
have no control over the job and how it might be run, so my suggestion may
not turn out as it should and I'd be the one that lead someone down the
wrong path.


By suggesting *any* process, and not actually performing it, you cannot
guarentee anything at all. Why is centerless grinding any different?

By suggesting a centerless was more than qualified for such a
job was all one need know to pursue a project,


What if his local centerless shop was incapable (as Eric's first vendor was)
of holding an appropirate tolerance for that process? How would the original
poster know what he was supposed to get?

just as it would be proper to
suggest a lathe for a round object with external threads as opposed to
suggesting a drop spindle mill.


I'm not sure what a drop spindle mill is, but I can certainly make a round
part with external threads on a mill, and it is not uncommon to do so.

How hard can that be to grasp when I'm
speaking to a person that is already somewhat familiar with machine tools
(the OP had mentioned he had at his disposal a small lathe).


The OP said he couldn't turn the shaft down to a tolerance of less than
..004". How familiar is he?

The mere
suggestion that the machine is capable when properly operated, after your
comment that they can't provide round work, was more than adequate to
eliminate any question about a course one *could* follow.


True. I was wrong, and I admit it. Now I know better (with your help, and I
thank you for it).


These are numbers, and that's important. Esspecially when you state
"millionths". I am interested, however, in further quantification. Are we
talking 0-10 millionths? 10-100?


You haven't learned anything yet, apparently. Read what I said above, and
do it until it makes sense to you.


Machines have a certain capability. While there is some change depending on
the operator/company/machine, one can make certain generalizations about a
machine. If not, how would anyone select one process from another?


I spent considerable time running a 251 Heald internal grinder processing
bearing housings for the guidance system of the Sergeant Missile. We had
but +.0002"/0000" tolerance on a 1.6250" bore. Using a Federal air
gage,
we could measure to millionths, and would often find a bore bordering on
minimum tolerance. Inspection occurred at the machine, so any anomalies
could be dealt with appropriately. While the Heald was built to work
to
tenths, it was a simple matter to take out .000020" millionths to bring
the
part in, *if you knew how*,and it was never accomplished with the feed,
which would risk scrapping a part. In essence, what I'm saying is
that
nothing replaces skill and experience.


No one has suggested otherwise. While I've never run a centerless (or
internal) grinder, I do have to work with other people, and you're certainly
right about skill and experience.

In the hands of a fool, it might be
difficult for the operator to hold a half thou, and in fact I'd suggest it
would be, plus getting a good finish could be challenging. One must know
and understand how a centerless works, and have a machine that is in good
condition before expecting any particular level of quality------so----once
again, I hesitate to reply.


So the OP has no idea what to expect. He may believe that +/-.0005 is pretty
damn good.

The machine is likely capable, the operator
may not be. I can't answer that, no more than you can tell me that
you'd
be good at grinding. You may think you would be, but it may not be true.
Not many make a good grinder.


I don't understand that conneciton. Why such over-complication?


Slander? Chuckle! I call 'em as I see them.


Well, life is full of choices. You chose your words (as we all do) and you
certainly had choices.

You want me to have a
different opinion of you, show me something different than you've been
showing me.


I was *asking* you to explain the specific nature of centerless grinders and
the parts they produce.

If you want my respect, try showing some.


I don't want your respect.

You could have
chosen a dozen ways to make your comment (that you claim was a question)
and
have it be one instead of a left handed compliment.


And you could have chosen a dozen ways to say what you did.

I don't think you're
clever, and I don't think you're cute.


Harold, why do I care about what you think of me? Why do you care what
anyone here thinks of you?

If you want to discuss an issue,
stand up like a man and ask a question so it appears to be one.


I asked for numbers. Sorry if I'm slightly blunt - perhaps I've been in a
shop for too long?

In case you
haven't noticed, I tend to have fairly friendly conversations with people
that show respect, which I gladly return.


Yes, I can remember specific instances myself.

I share with them, to the best
of my ability, that which I have learned through the years. Sometimes I'm
even wrong. You want in on some of my questionable knowledge, act like
it.


I don't appologize for what I said (nor do I think I was out of line to ask
it as I did), but it is unfortunate that you were so offended by my
question.

Regards,

Robin




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