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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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![]() "Ignoramus25901" wrote in message ... I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. They are all supposed to be in a working condition. They will sell much better if they have power cords. They require special power cables, with a round plug. The power cord receptable on the unit is round and has a few pins sticking out. I am looking for the most practical way of making a jury-rigged power cable for this unit at low cost. I already know which pin is ground, which is neutral, and which is hot. The question is, what is the most practical way of connecting a power cable. I found this on some website: ``J-1 is the power jack. Pin P is Ground. Pin J is Hot. Pin A is Common. If you look on the inside of the jack you will see the Green, Black and White wires going to these pins J .'' I have a few options: 1. Open the unit and put in a power cable with ring terminals through a ventilation in the unit and connect ring terminals to the proper inside terminals. That will make a perfectly well working, although not very sightly, unit. 1a. Remove the round cord receptacle and put in a wooden plug with a hole in the center, and the power cord would go through it (instead of through ventilation holes). 2. Solder a power cable to the connector pins. Also unsightly and also rather decent. 3. Custom make a real plug. I would not mind doing it, all it requires is a piece of insulating material of necessary diameter (would wood work?), a template, and a drill press (which I have). Then I somehow need to insert little tubes to go over the pins, seems like a lot of hassle. I am tempted to go with option number 1 or 1a for simplicity and reliability, but want to get some opinions. thanks! I'd probably remove the existing receptacle and install a romex clamp or weatherproof strain relief (much more expensive than the romex clamp), then pass the power cord through that... |
#2
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Go to Digikey, Allied electronics, or similar supplier. If you look on
the base flange or somewhere on the connector you'll see a part number that starts with "MS" or something like that. Call up the supplier and tell them what you have and they'll set you up. If not, give me the number and I'll see what I can do as far as finding you a mating part number. There's a couple outfits out there, and I can't remember the names, that specialize is old and obsolete military style connectors. I say military style only because they started them, and they're actually used in many, many industries. "Ignoramus25901" wrote in message ... | I own a few Harris AM-7223 amplifiers (military surplus). I want to | sell them, maybe will keep one. They are all supposed to be in a | working condition. They will sell much better if they have power | cords. They require special power cables, with a round plug. The power | cord receptable on the unit is round and has a few pins sticking | out. I am looking for the most practical way of making a jury-rigged | power cable for this unit at low cost. I already know which pin is | ground, which is neutral, and which is hot. The question is, what is | the most practical way of connecting a power cable. | | I found this on some website: ``J-1 is the power jack. Pin P is | Ground. Pin J is Hot. Pin A is Common. If you look on the inside of | the jack you will see the Green, Black and White wires going to these | pins J .'' | | I have a few options: | | 1. Open the unit and put in a power cable with ring terminals through | a ventilation in the unit and connect ring terminals to the proper | inside terminals. That will make a perfectly well working, although | not very sightly, unit. | | 1a. Remove the round cord receptacle and put in a wooden plug with a | hole in the center, and the power cord would go through it (instead of | through ventilation holes). | | 2. Solder a power cable to the connector pins. Also unsightly and also | rather decent. | | 3. Custom make a real plug. I would not mind doing it, all it requires | is a piece of insulating material of necessary diameter (would wood | work?), a template, and a drill press (which I have). Then I somehow | need to insert little tubes to go over the pins, seems like a lot of | hassle. | | | I am tempted to go with option number 1 or 1a for simplicity and | reliability, but want to get some opinions. | | thanks! | | i | |
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![]() "carl mciver" wrote in message link.net... Go to Digikey, Allied electronics, or similar supplier. If you look on the base flange or somewhere on the connector you'll see a part number that starts with "MS" or something like that. Call up the supplier and tell them what you have and they'll set you up. If not, give me the number and I'll see what I can do as far as finding you a mating part number. There's a couple outfits out there, and I can't remember the names, that specialize is old and obsolete military style connectors. I say military style only because they started them, and they're actually used in many, many industries. This is the best solution. Forgot all about them being Amphenol connectors, and the 3 pin ones should be readily availble..... |
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On Thu, 30 Dec 2004 15:37:43 GMT, the renowned "carl mciver"
wrote: Go to Digikey, Allied electronics, or similar supplier. If you look on the base flange or somewhere on the connector you'll see a part number that starts with "MS" or something like that. Call up the supplier and tell them what you have and they'll set you up. If not, give me the number and I'll see what I can do as far as finding you a mating part number. There's a couple outfits out there, and I can't remember the names, that specialize is old and obsolete military style connectors. I say military style only because they started them, and they're actually used in many, many industries. They've gone from being very expensive, to just a little expensive (and reasonable value if you need that sort of thing). There are types that are compatible and plastic, and thus a bit cheaper. It's not worth trying to make one if you can buy the type you need. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
#5
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"Ignoramus25901" wrote in message
... I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. They are all supposed to be in a working condition. They will sell much better if they have power cords. They require special power cables, with a round plug. The power cord receptable on the unit is round and has a few pins sticking out. I am looking for the most practical way of making a jury-rigged power cable for this unit at low cost. I already know which pin is ground, which is neutral, and which is hot. The question is, what is the most practical way of connecting a power cable. You should be able to buy the connectors and make up your own cables. They are likely to be quite expensive, though. Leon |
#6
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![]() "Ignoramus25901" wrote in message ... I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. First, I would make an attempt to get the right connector. You can download free manuals at http://www.petergottlieb.com/links.html. You could post a link to a picture of the connector and someone just might have a drawer full of them somewhere, or you could contact any of several surplus dealers who are selling that amp. Google is your friend. Vaughn |
#7
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Vaughn Simon wrote:
"Ignoramus25901" wrote in message ... I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. First, I would make an attempt to get the right connector. You can download free manuals at http://www.petergottlieb.com/links.html. You could post a link to a picture of the connector and someone just might have a drawer full of them somewhere, or you could contact any of several surplus dealers who are selling that amp. Google is your friend. Vaughn And reading the manual tells you that you need to get or build a power supply -- otherwise it looks like a really nice amplifier. Be careful when you're connecting that 3000V lead, though. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com |
#8
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For vintage electronic and military gear, try Fair Radio in Lima OH
Typically, a manufacturer will put their name and/or a part number (or connector series number) on their connectors. Have a look at the inside surfaces of the mating connector to see if there's any info on it. WB ................ "Ignoramus25901" wrote in message ... I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. They are all supposed to be in a working condition. They will sell much better if they have power cords. They require special power cables, with a round plug. The power cord receptable on the unit is round and has a few pins sticking out. I am looking for the most practical way of making a jury-rigged power cable for this unit at low cost. I already know which pin is ground, which is neutral, and which is hot. The question is, what is the most practical way of connecting a power cable. I found this on some website: ``J-1 is the power jack. Pin P is Ground. Pin J is Hot. Pin A is Common. If you look on the inside of the jack you will see the Green, Black and White wires going to these pins J .'' I have a few options: 1. Open the unit and put in a power cable with ring terminals through a ventilation in the unit and connect ring terminals to the proper inside terminals. That will make a perfectly well working, although not very sightly, unit. 1a. Remove the round cord receptacle and put in a wooden plug with a hole in the center, and the power cord would go through it (instead of through ventilation holes). 2. Solder a power cable to the connector pins. Also unsightly and also rather decent. 3. Custom make a real plug. I would not mind doing it, all it requires is a piece of insulating material of necessary diameter (would wood work?), a template, and a drill press (which I have). Then I somehow need to insert little tubes to go over the pins, seems like a lot of hassle. I am tempted to go with option number 1 or 1a for simplicity and reliability, but want to get some opinions. thanks! i |
#9
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![]() Ignoramus25901 wrote: I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. They are all supposed to be in a working condition. They will sell much better if they have power cords. They require special power cables, with a round plug. The power cord receptable on the unit is round and has a few pins sticking out. I am looking for the most practical way of making a jury-rigged power cable for this unit at low cost. I already know which pin is ground, which is neutral, and which is hot. The question is, what is the most practical way of connecting a power cable. These are probably "cannon" connectors, now sold under the Amphenol brand. They were totally ubiquitous on military gear from the 40's through the 60's. Aircraft stuff started to switch to Bendix twist-lock connectors then, but the naval stuff may still be using the Cannon style. You can look them up in the Digi-Key, Mouser, etc. catalogs. Ther should be a MS3106 (I think that's the mil designation for that entire connector line) series number for the connector stamped on the body. It would be something like 14S-1P, which identifies the shell size (14) the pin orientation (S), the contact pattern (1) and the sex, male in the plug (P) sense. So, you;'d want a 14S-1S connector to mate with it. There is, I think, a plastic shell version that is intercompatible with these, but much cheaper. It doesn't have the mil designation, as it is not mil spec, but should work otherwise. Jon |
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Jon Elson" wrote in message
... | | | Ignoramus25901 wrote: | | I own a few Harris AM-7223 amplifiers (military surplus). I want to | sell them, maybe will keep one. They are all supposed to be in a | working condition. They will sell much better if they have power | cords. They require special power cables, with a round plug. The power | cord receptable on the unit is round and has a few pins sticking | out. I am looking for the most practical way of making a jury-rigged | power cable for this unit at low cost. I already know which pin is | ground, which is neutral, and which is hot. The question is, what is | the most practical way of connecting a power cable. | | | These are probably "cannon" connectors, now sold under the Amphenol | brand. They were totally ubiquitous on military gear from the 40's | through the | 60's. Aircraft stuff started to switch to Bendix twist-lock connectors | then, | but the naval stuff may still be using the Cannon style. You can look | them up | in the Digi-Key, Mouser, etc. catalogs. Ther should be a MS3106 (I | think that's | the mil designation for that entire connector line) series number for | the connector | stamped on the body. It would be something like 14S-1P, which | identifies the | shell size (14) the pin orientation (S), the contact pattern (1) and the | sex, male in | the plug (P) sense. So, you;'d want a 14S-1S connector to mate with it. | There is, | I think, a plastic shell version that is intercompatible with these, but | much cheaper. | It doesn't have the mil designation, as it is not mil spec, but should | work otherwise | | Jon I hesitated to try and recall any of the numbers and their systems, but they are more or less a standard configuration as mentioned above. What usually makes the connector expensive is the environment it's made for. Obviously high temp, high vibe with hydraulic fluid will cost you more, including the necessary backshells and clamps. You can get plastic bodies that work fine for your application, and when you're doing your research you'll find that you likely need a backshell or wire support just behind the clamp to keep the wires from fatiguing and breaking. I also should offer a small warning here about the contacts. You can find solder contacts, crimp contacts, and some connectors will have fixed contacts and some with removable. The solder connectors will likely be more expensive, and the replaceable contact connectors cheaper, but the tooling for the contacts (the contact also depends on the kind of wire and gauge you'll be putting in) are more expensive. For several connectors, it might be worth the investment of the tooling. All depends on you. Soldered connectors are far more likely to break the wires than crimped ones, especially if there's not a backshell. If you decide to go with the soldered connectors, get with me off line and I'll give you some pointers to keep the wire from breaking so soon. Then again you just might have to run with whatever you can find! |
#11
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"Ignoramus25901" wrote in message
... [...] 3. Custom make a real plug. I would not mind doing it, all it requires is a piece of insulating material of necessary diameter (would wood work?), a template, and a drill press (which I have). Then I somehow need to insert little tubes to go over the pins, seems like a lot of hassle. Just for the record, since no one else seems to have mentioned it: No, using wood would be a bad idea. Wood is not such a good insulator when damp. |
#12
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On 30 Dec 2004 15:17:10 GMT, Ignoramus25901
wrote: I own a few Harris AM-7223 amplifiers (military surplus). I want to sell them, maybe will keep one. They are all supposed to be in a working condition. They will sell much better if they have power cords. They require special power cables, with a round plug. The power cord receptable on the unit is round and has a few pins sticking out. I am looking for the most practical way of making a jury-rigged power cable for this unit at low cost. I already know which pin is ground, which is neutral, and which is hot. The question is, what is the most practical way of connecting a power cable. I think you've already figured it out, but go find the right connector. If you butcher the radio or start soldering wires to the pins you risk ruining the resale value - some buyers want to actually use them. If you can't find the parts cheap, try Apex Electronics 8909 San Fernando Road, Sun Valley CA. 818/767-7202 http://www.apexelectronic.com/ You'll have to call and ask, the website doesn't even scratch the surface of what's in there. They are a high-tech wrecking yard for the electronics and defense industries, and they have aisles stacked with NOS mil-spec connectors. And they've been used as a high-tech prop house, too - set designers use bits to outfit the "laboratory"... -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
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On Fri, 31 Dec 2004 16:29:12 GMT, Bruce L. Bergman
wrote: If you can't find the parts cheap, try Apex Electronics 8909 San Fernando Road, Sun Valley CA. 818/767-7202 http://www.apexelectronic.com/ You'll have to call and ask, the website doesn't even scratch the surface of what's in there. They are a high-tech wrecking yard for the electronics and defense industries, and they have aisles stacked with NOS mil-spec connectors. And they've been used as a high-tech prop house, too - set designers use bits to outfit the "laboratory"... Apex...takes a little bit of getting used to. To say its ah...got a lot of Stuff....is something of an understatement...... Apex is freaking Nirvanah for people like me/us. Gunner "War is an ugly thing, but not the ugliest of things. The decayed and degraded state of moral and patriotic feeling which thinks that nothing is worth war is much worse. The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stewart Mill |
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On Sat, 01 Jan 2005 04:13:15 GMT, Gunner
wrote: On Fri, 31 Dec 2004 16:29:12 GMT, Bruce L. Bergman wrote: If you can't find the parts cheap, try Apex Electronics 8909 San Fernando Road, Sun Valley CA. 818/767-7202 http://www.apexelectronic.com/ You'll have to call and ask, the website doesn't even scratch the surface of what's in there. They are a high-tech wrecking yard for the electronics and defense industries, and they have aisles stacked with NOS mil-spec connectors. And they've been used as a high-tech prop house, too - set designers use bits to outfit the "laboratory"... Apex...takes a little bit of getting used to. To say its ah...got a lot of Stuff....is something of an understatement...... Apex is freaking Nirvanah for people like me/us. Oh, yeah. Need to get over there soon, I don't get to that end of the valley too often lately. Might find some air line hardware, have to plumb the garage... Their only drawback is, they /do/ know what the stuff cost new, so you can't low-ball them too much on some items. Something that might be nifty to grab on a whim for $1 and screw around with to see if you can make it work isn't so inviting when they say it's $50 - you tend to rethink your design. But they've got little and big Variacs, Sola Ferroresonant transformers, regular transformers, every kind of wire and cable known to mankind, vacuum tubes, odd connectors, panel meters, some pneumatics, some hydraulics... The back yard outside is great - for a while they had a big collection of those 1950's brew-a-cup-fresh coffee vending machines. An old UHF TV Transmitter. Several sizes of microwave waveguides, rigid and flexible. And a bunch of aerospace test stands. Some aircraft drop tanks. And somewhere under the pile was a Studebaker Pickup... They have regular go-rounds with the LACityFD Inspector for having stuff stacked too high and insufficient aisle space. My kind of people. ;-) -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#15
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On Sat, 01 Jan 2005 09:06:44 GMT, Bruce L. Bergman
wrote: On Sat, 01 Jan 2005 04:13:15 GMT, Gunner wrote: On Fri, 31 Dec 2004 16:29:12 GMT, Bruce L. Bergman wrote: If you can't find the parts cheap, try Apex Electronics 8909 San Fernando Road, Sun Valley CA. 818/767-7202 http://www.apexelectronic.com/ You'll have to call and ask, the website doesn't even scratch the surface of what's in there. They are a high-tech wrecking yard for the electronics and defense industries, and they have aisles stacked with NOS mil-spec connectors. And they've been used as a high-tech prop house, too - set designers use bits to outfit the "laboratory"... Apex...takes a little bit of getting used to. To say its ah...got a lot of Stuff....is something of an understatement...... Apex is freaking Nirvanah for people like me/us. Oh, yeah. Need to get over there soon, I don't get to that end of the valley too often lately. Might find some air line hardware, have to plumb the garage... Their only drawback is, they /do/ know what the stuff cost new, so you can't low-ball them too much on some items. Something that might be nifty to grab on a whim for $1 and screw around with to see if you can make it work isn't so inviting when they say it's $50 - you tend to rethink your design. But they've got little and big Variacs, Sola Ferroresonant transformers, regular transformers, every kind of wire and cable known to mankind, vacuum tubes, odd connectors, panel meters, some pneumatics, some hydraulics... The back yard outside is great - for a while they had a big collection of those 1950's brew-a-cup-fresh coffee vending machines. An old UHF TV Transmitter. Several sizes of microwave waveguides, rigid and flexible. And a bunch of aerospace test stands. Some aircraft drop tanks. And somewhere under the pile was a Studebaker Pickup... They have regular go-rounds with the LACityFD Inspector for having stuff stacked too high and insufficient aisle space. My kind of people. ;-) -- Bruce -- Ive been tasked with rebuilding some stripped German metal spinning lathes, and I need to make a run over there for some 2'x3' electrical cabinets for relay boxes and some 3ph disconnects. Plus some bits and pieces for my own projects. Gunner "War is an ugly thing, but not the ugliest of things. The decayed and degraded state of moral and patriotic feeling which thinks that nothing is worth war is much worse. The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stewart Mill |
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