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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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CNC'ing a "diamond" lathe toolholder
This style toolholder has been around since the late 1800's, according
to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob |
#2
Posted to rec.crafts.metalworking
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CNC'ing a "diamond" lathe toolholder
Bob Engelhardt fired this volley in
: Whattaya think Bob, I think, unless you're still using a lantern toolpost, that there has been a LOT of tool holder research done since the 1800s, and there have come many better designs. Even Craftsman sold ones that worked similarly for their baby Atlas (for a lantern post). There's nothing remarkable about that design. It's just an offset-head, built-in back rake, built in side-rake holder -- allows you to grind tools with no back rake or side rake on the bit, having only to grind the front and side relief angles, and the profile. That makes it easier on the tool grinder fellow; but it's nothing unique today. It has more mystique than method to it. LLoyd |
#3
Posted to rec.crafts.metalworking
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CNC'ing a "diamond" lathe toolholder
Den 15-01-2012 01:19, Bob Engelhardt skrev:
This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Personally I think it is outlived by inserts. That said I am glad that I did some grinding of toolbits and did learn the lesson of angeles from the grinding. Yes, I do have a lot of toolbits holders for my SB 9" but they are not the daily workhorse around here. Just my 2-cent :-) PS. Several years ago I did some machining in stainless and with toolbits, just to make sure that I could. But today I would prefer inserts. -- Uffe Bærentsen |
#4
Posted to rec.crafts.metalworking
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CNC'ing a "diamond" lathe toolholder
"Bob Engelhardt" wrote in message ... This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob Are the cutting edges properly angled to turn down the diameter and face the resulting shoulder when the toolpost is set square? I can't tell from your photo. I have to grind the point angle to less than 80 degrees to be sure my Multifix with 9 degree setting steps will allow the bit to cut both ways. jsw |
#5
Posted to rec.crafts.metalworking
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CNC'ing a "diamond" lathe toolholder
Bob Engelhardt wrote:
This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). Or Bay Com: http://www.bay-com.com/product-list....pg1-cid35.html I think that these could be hugely popular at the right price. $50? My little Burke T-6 runs US$112 so you would be 'way below the competition. And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bay Com gets US$105 to $155 for various sizes all day. I think they are a good value at that price. See also "Tangential Toolholder for a Sherline Lathe" in the January/February 2009 issue of The Home Shop Machinist --Winston |
#6
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CNC'ing a "diamond" lathe toolholder
"Jim Wilkins" wrote in message ... "Bob Engelhardt" wrote in message ... This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob Are the cutting edges properly angled to turn down the diameter and face the resulting shoulder when the toolpost is set square? I can't tell from your photo. I have to grind the point angle to less than 80 degrees to be sure my Multifix with 9 degree setting steps will allow the bit to cut both ways. I would just copy the same basic design elements that everede uses instead. http://everede.net/everede_style_bor...s_inserts.html |
#7
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CNC'ing a "diamond" lathe toolholder
On Sat, 14 Jan 2012 19:19:14 -0500, Bob Engelhardt
wrote: This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob One problem with pricing is whether they are going to be sold directly by you or if they are going to be sold by distributers. Distributers may mark up a product like this as much as 100%. Getting the thing drawn up would be no big deal. I need to redraw many of the parts I make using my CAD/CAM software because the customers often supply drawings on paper. Often not even a drawing, just a part to copy or a sketch that sort of looks like what they want. Many, if not most, job shops doing CNC work these days do the same thing. Digital drawings just aren't available in many cases. So getting a machine shop to make the drawings for the toolholders isn't that big of a deal. If you want to pay a shop to make these things and then you sell them you will need to figure out how much your time is worth and how much time it will take to sell each tool holder. And you will need to make a bunch to make it worthwhile. I imagine the things will need heat treatment and black oxide coating besides the machining and packaging. So you will need to make enough parts to avoid paying the minimum lot charges. That of course goes for machining too. The setup charges need to be spread across as many parts as possible. Eric |
#8
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CNC'ing a "diamond" lathe toolholder
On 2012-01-15, Bob Engelhardt wrote:
This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob Bob, in my opinion, this is a low risk product, all you stand to lose is a couple of grands. You should really do it, both for profit and for education. Make proper drawings, order these holders made, and see how they sell. i |
#9
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CNC'ing a "diamond" lathe toolholder
It's not evident from the various pictures how the genuine ones are
manufactured.. compressed powdered iron, maybe? Parts made with that process tend to be expensive, but very durable IME. It seems a custom profiled cutting tool could zip thru a row of blanks standing on end in a special fixture on a manual mill with power feed if one was inclined to try a test quantity, but a $50 final price wouldn't provide a real wage, IMO (considering the different features of the main body, the separate clamping piece and the secondary grinding accessory part). The heat treat and finish processes mentioned, wouldn't be insignificant even if one could DIY them. Maybe using a special fixture like the one suggested, with an adjustable tilt feature would allow some common cutting tools to be used in a couple of tool changes. I haven't worked in the industry, but my guess would be that anyone who has a CNC capable of producing fairly complex parts would need to be making big bucks to try to pay down the machine, plus labor and shop costs. I frequently see less complex parts which could be making a shop money if they have CNC machines which have periods of idle time. Then again, there are some fairly simple parts which sell for crazy amounts, but only in small markets. The China factor lurks in the shadows, although according to what I've been reading recently, a lot of their manufacturing is shutting down.. but they do hugely popular items when they choose to even if the item is an inferior looky-like same same version. -- WB .......... "Bob Engelhardt" wrote in message ... This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob |
#10
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CNC'ing a "diamond" lathe toolholder
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com Inscribed thus:
Bob Engelhardt fired this volley in : Whattaya think Bob, I think, unless you're still using a lantern toolpost, that there has been a LOT of tool holder research done since the 1800s, and there have come many better designs. Even Craftsman sold ones that worked similarly for their baby Atlas (for a lantern post). There's nothing remarkable about that design. It's just an offset-head, built-in back rake, built in side-rake holder -- allows you to grind tools with no back rake or side rake on the bit, having only to grind the front and side relief angles, and the profile. That makes it easier on the tool grinder fellow; but it's nothing unique today. It has more mystique than method to it. LLoyd I agree ! Producing low cost holders for carbide inserts would be more cost effective. -- Best Regards: Baron. |
#11
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CNC'ing a "diamond" lathe toolholder
"Bob Engelhardt" wrote in message ... Jim Wilkins wrote: Are the cutting edges properly angled to turn down the diameter and face the resulting shoulder when the toolpost is set square? I can't tell from your photo. I have to grind the point angle to less than 80 degrees to be sure my Multifix with 9 degree setting steps will allow the bit to cut both ways. The one that I made requires the toolpost to be angled, maybe 20 degrees. The commercial one somewhat less. The bit is ground on one surface only, but the point is less than 90 degrees, allowing shoulder-ing. Bob I set the compound to 29 degrees and the tool post square for parting, and leave them there unless absolutely necessary. I wouldn't disturb them to avoid an easy non-precision grinding job. The diamond holder makes more sense with form tools that are difficult to sharpen by grinding the outline. There are threading bit holders made that way, except that the bit has ribs that mate with the clamping surface to keep it from sliding down under the cutting pressure. jsw |
#12
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CNC'ing a "diamond" lathe toolholder
Bob Engelhardt fired this volley in
: I guess that I'm easily impressed, but being able to grind a bit on only one surface is pretty remarkable to me. Bob, in 1971, when I bought my 618 Atlas from Sears, their 'standard' toolholder set was made thus, and it was _cheap_ even then. They offered left and right offset, straight, and threading, all configured so one had only to carve the profile and relief angles (which, of course could be done in one grinding setup). I still have 'em. LLoyd |
#13
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CNC'ing a "diamond" lathe toolholder
"Bob Engelhardt" wrote in message ... This style toolholder has been around since the late 1800's, according to what I read in a forum. Universally approved - "I'll never go back" they say. Yet, not that widely used, I think. A few make their own, as I did. A few buy the $140 - $150 commercial one (Eccentric Engineering). I think that these could be hugely popular at the right price. $50? And I think that they could be produced very cheaply on a CNC mill. The only tricky part is getting the CAD file, what with the funny angles involved. Here is a good picture of the Eccentric Engineering one: http://home.comcast.net/~bobengelhar...ToolHolder.jpg Whattaya think - would the CAD file be that hard & what could they be made to sell for? Bob Is there any IP to worry about? Bay-Con may have something to say about 3rd party sales of a diamond toolholder here in the US. |
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