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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Induction heaters, anybody?
I am in the process of cleaning up the place for a blacksmith meeting next
Saturday. One of the other members will do the main demo, making a pair of tongs. But I, as host, am expected to do some stuff, too. And I have plenty of things from which to choose: Demo running a couple of generators from my Chinese wood chip Gasifier ---not much metal content, but might be interesting to some Demo the use and making of blacksmith anvils from pieces of railroad rail --- I will have one piece set up to cut the basic shapes w/torch --- One set up on Mill to show truing the face ---One set up on a stand to show truing w/ angle grinder ---One set up on surface grinder to show finish grinding of face ---One set up on a stump to show that they really can work, as long as you can keep it from moving ---Several pieces on a table to show/explain sizes/weights of rail Show off trip hammer collection But here's the question and intro to it: Several years ago a guy drove up the driveway and unloaded a 5KW Westinghouse induction heater made in the 50's or 60's. It is about 4 feet cubed. Tube type. It's mostly a 5KW radio station transmitter tuned to a lower frequency, I think. I have never fired it up. It takes about 50 amps of single phase 220 to run it. And a water supply to cool the output coil. I think I will try to get it going for the demo. It came with only one output coil, but that one is about 4 inches long, with an ID of about 2 inches, so I should be able to heat 1 inch bars pretty well. -----IF it works at all. The manual tells me that there's about 10,000 volts running around inside, so I think I will keep one hand in my pocket. Anyway, are any of you guys fooling around with induction heating? We had some guys from Ameritherm up here 4 or 5 years ago demonstrating a 5KW solid state unit that was about 1/20th the size of "my" machine, but it was about $28K retail. Now the Chinese have a 5KW knock off of it for about $3K. A friend of mine in AZ bought one and it exceeded his (somewhat low) expectations. So, what experiences do 'yall have with this method of heating things? Pete Stanaitis |
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