Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,507
Default Weld filler chemical composition

Of inconel and hastelloy, which would be closer to plain ol' ordinary
nichrome, like you'd use in a heating element?

Thanks,
Rich

  #2   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,803
Default Weld filler chemical composition

On Sat, 19 Feb 2011 19:37:27 -0800, Rich Grise
wrote:

Of inconel and hastelloy, which would be closer to plain ol' ordinary
nichrome, like you'd use in a heating element?


All three are families of alloys that cover lots of territory. If you
pick a specific nichrome alloy you do a composition search on Matweb
to find the closest match.
http://www.matweb.com/search/CompositionSearch.aspx

--
Ned Simmons
  #3   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,507
Default Weld filler chemical composition

Ned Simmons wrote:
On Sat, 19 Feb 2011 19:37:27 -0800, Rich Grise

Of inconel and hastelloy, which would be closer to plain ol' ordinary
nichrome, like you'd use in a heating element?


All three are families of alloys that cover lots of territory. If you
pick a specific nichrome alloy you do a composition search on Matweb
to find the closest match.
http://www.matweb.com/search/CompositionSearch.aspx

Thanks! I have numbers here that I can look up. Probably should have,
but that isn't anywhere near as much fun as asking real live people. :-)

Thanks!
Rich

  #4   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,507
Default Weld filler chemical composition

Rich Grise wrote:
Ned Simmons wrote:
On Sat, 19 Feb 2011 19:37:27 -0800, Rich Grise

Of inconel and hastelloy, which would be closer to plain ol' ordinary
nichrome, like you'd use in a heating element?


All three are families of alloys that cover lots of territory. If you
pick a specific nichrome alloy you do a composition search on Matweb
to find the closest match.
http://www.matweb.com/search/CompositionSearch.aspx

Thanks! I have numbers here that I can look up. Probably should have,
but that isn't anywhere near as much fun as asking real live people. :-)


Speaking of looking stuff up, I looked up "resistivity of nichrome" or some
such, and this website came up; is this guy an idiot or what? I'm only an
electronic tech, but I've never seen such bull**** presented as fact:
(well, I have, but that's an entirely different thread. ;-) )

----------quote--------
Resistivity is a measure of how strongly a material opposes the flow of
electric current. Good electrical conductors have very low resistivities
and good insulators have very high resistivities. Resistivity is denoted by
the Greek symbol rho (?) and can be determined by rearranging this formula:

R = ?l / A

where ? is called the resistivity of the material, R is the resistance, l is
the length and A represents a cross-sectional area. The unit of resistivity
is then ohm-meters (?m).

Nichrome, a non-magnetic alloy that is commonly made up of 80% nickel and
20% chromium, has a resistivity ranging from 1.10 × 10-6 ?m to 1.50 × 10-6
?m (0.00000110 ?m to 0.00000150 ?m) and a very high boiling point
(~1400 °C). With such a low resistivity and high boiling point, this makes
nichrome a very good conductor of electricity and ideal material for making
wires and other insulation devices.

Nichrome is commonly wound up into coils and used in heating elements
(devices that convert heat into electricity through Joule heating) such as
hair dryers, toasters and ovens. However, nichrome wires are not used as
much as copper wires (resistivity = 1.7 × 10-8 ?m) due to the high cost of
chromium.

Harvey Kwan -- 2007
----------/quote--------
--- http://hypertextbook.com/facts/2007/HarveyKwan.shtml

"boiling point?"
"wires and other insulation devices?"

Doesn't this kind of impugn the credibility of his numbers? (1 ~ 1.5
ohm-meter)

I also looked up inconel 625, which is listed as approx. 130 microhm-cm;
If I get my units right, aren't they pretty much within like 20% of each
other?

And inco 625 almost _is_ nichrome except for some non-neglible amount of
molybdenum, which probably helps with high. temp tolerance, if I'm guessing
in the right ballpark.

Thanks,
Rich

  #5   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,803
Default Weld filler chemical composition

On Mon, 21 Feb 2011 13:13:29 -0800, Rich Grise
wrote:


And inco 625 almost _is_ nichrome except for some non-neglible amount of
molybdenum, which probably helps with high. temp tolerance, if I'm guessing
in the right ballpark.


My SWAG is the moly improves yield strength at high temperature. Moly
itself is an excellent material for heating elements in reducing
atmospheres up to at least 2600F, but it oxidizes badly in air at
relatively low temps.

--
Ned Simmons


  #6   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,966
Default Weld filler chemical composition

In article ,
Rich Grise wrote:

Rich Grise wrote:
Ned Simmons wrote:
On Sat, 19 Feb 2011 19:37:27 -0800, Rich Grise

Of inconel and hastelloy, which would be closer to plain ol' ordinary
nichrome, like you'd use in a heating element?

All three are families of alloys that cover lots of territory. If you
pick a specific nichrome alloy you do a composition search on Matweb
to find the closest match.
http://www.matweb.com/search/CompositionSearch.aspx

Thanks! I have numbers here that I can look up. Probably should have,
but that isn't anywhere near as much fun as asking real live people. :-)


Speaking of looking stuff up, I looked up "resistivity of nichrome" or some
such, and this website came up; is this guy an idiot or what? I'm only an
electronic tech, but I've never seen such bull**** presented as fact:
(well, I have, but that's an entirely different thread. ;-) )

----------quote--------
Resistivity is a measure of how strongly a material opposes the flow of
electric current. Good electrical conductors have very low resistivities
and good insulators have very high resistivities. Resistivity is denoted by
the Greek symbol rho (?) and can be determined by rearranging this formula:

R = ?l / A

where ? is called the resistivity of the material, R is the resistance, l is
the length and A represents a cross-sectional area. The unit of resistivity
is then ohm-meters (?m).

Nichrome, a non-magnetic alloy that is commonly made up of 80% nickel and
20% chromium, has a resistivity ranging from 1.10 × 10-6 ?m to 1.50 × 10-6
?m (0.00000110 ?m to 0.00000150 ?m) and a very high boiling point
(~1400 °C). With such a low resistivity and high boiling point, this makes
nichrome a very good conductor of electricity and ideal material for making
wires and other insulation devices.

Nichrome is commonly wound up into coils and used in heating elements
(devices that convert heat into electricity through Joule heating) such as
hair dryers, toasters and ovens. However, nichrome wires are not used as
much as copper wires (resistivity = 1.7 × 10-8 ?m) due to the high cost of
chromium.

Harvey Kwan -- 2007
----------/quote--------
--- http://hypertextbook.com/facts/2007/HarveyKwan.shtml

"boiling point?"
"wires and other insulation devices?"

Doesn't this kind of impugn the credibility of his numbers? (1 ~ 1.5
ohm-meter)

I also looked up inconel 625, which is listed as approx. 130 microhm-cm;
If I get my units right, aren't they pretty much within like 20% of each
other?

And inco 625 almost _is_ nichrome except for some non-neglible amount of
molybdenum, which probably helps with high. temp tolerance, if I'm guessing
in the right ballpark.


You can use just about anything as a heater wire, so long as it doesn't
degrade too fast for the intended use.

You seem to want to use Inco 625. It may work. Just try it.

However, nichrome was invented precisely as a heater wire, which means
that it won't oxidize away too fast even at a orange heat in air. If
you won't be running that hot, other alloys may be OK.

Joe Gwinn
  #7   Report Post  
Posted to rec.crafts.metalworking
external usenet poster
 
Posts: 1,507
Default Weld filler chemical composition

Joseph Gwinn wrote:

In article ,
Rich Grise wrote:

Rich Grise wrote:
Ned Simmons wrote:
On Sat, 19 Feb 2011 19:37:27 -0800, Rich Grise

Of inconel and hastelloy, which would be closer to plain ol' ordinary
nichrome, like you'd use in a heating element?

All three are families of alloys that cover lots of territory. If you
pick a specific nichrome alloy you do a composition search on Matweb
to find the closest match.
http://www.matweb.com/search/CompositionSearch.aspx

Thanks! I have numbers here that I can look up. Probably should have,
but that isn't anywhere near as much fun as asking real live people.
:-)


Speaking of looking stuff up, I looked up "resistivity of nichrome" or
some such, and this website came up; is this guy an idiot or what? I'm
only an electronic tech, but I've never seen such bull**** presented as
fact: (well, I have, but that's an entirely different thread. ;-) )

----------quote--------
Resistivity is a measure of how strongly a material opposes the flow of
electric current. Good electrical conductors have very low resistivities
and good insulators have very high resistivities. Resistivity is denoted
by the Greek symbol rho (?) and can be determined by rearranging this
formula:

R = ?l / A

where ? is called the resistivity of the material, R is the resistance, l
is the length and A represents a cross-sectional area. The unit of
resistivity is then ohm-meters (?m).

Nichrome, a non-magnetic alloy that is commonly made up of 80% nickel and
20% chromium, has a resistivity ranging from 1.10 × 10-6 ?m to 1.50 ×
10-6 ?m (0.00000110 ?m to 0.00000150 ?m) and a very high boiling point
(~1400 °C). With such a low resistivity and high boiling point, this
makes nichrome a very good conductor of electricity and ideal material
for making wires and other insulation devices.

Nichrome is commonly wound up into coils and used in heating elements
(devices that convert heat into electricity through Joule heating) such
as hair dryers, toasters and ovens. However, nichrome wires are not used
as much as copper wires (resistivity = 1.7 × 10-8 ?m) due to the high
cost of chromium.

Harvey Kwan -- 2007
----------/quote--------
--- http://hypertextbook.com/facts/2007/HarveyKwan.shtml

"boiling point?"
"wires and other insulation devices?"

Doesn't this kind of impugn the credibility of his numbers? (1 ~ 1.5
ohm-meter)

I also looked up inconel 625, which is listed as approx. 130 microhm-cm;
If I get my units right, aren't they pretty much within like 20% of each
other?

And inco 625 almost _is_ nichrome except for some non-neglible amount of
molybdenum, which probably helps with high. temp tolerance, if I'm
guessing in the right ballpark.


You can use just about anything as a heater wire, so long as it doesn't
degrade too fast for the intended use.

You seem to want to use Inco 625. It may work. Just try it.

However, nichrome was invented precisely as a heater wire, which means
that it won't oxidize away too fast even at a orange heat in air. If
you won't be running that hot, other alloys may be OK.

Well, I do have the ability to use it - I can grab a filler rod from the
bin, and ohm it out and use a suicide cord, a fuse, and see how it fares.

What I have in mind is slapping together an impromptu toaster - the toaster
oven here doesn't make proper toast - it makes an uncut giant crouton. ;-)

Speaking of that, what kind of temperature tolerance does ordinary plaster
have? Could it hold a red-hot heating element without falling apart? Is
that what you'd call "bisque?"

Thanks!
Rich

Reply
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules

Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Gun blue composition Michael Koblic Metalworking 1 September 17th 08 10:04 PM
WTB: 1.5kOhm 0.5W carbon composition resistor David C. Partridge Electronics Repair 1 February 9th 06 10:20 AM
Shower wall composition/thickness Norm Dion Home Repair 7 December 8th 05 02:42 PM
Composition decking material limey Home Repair 1 September 11th 05 06:42 PM
Shellac composition [email protected] Woodworking 11 April 19th 05 06:29 PM


All times are GMT +1. The time now is 02:51 PM.

Powered by vBulletin® Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright ©2004-2024 DIYbanter.
The comments are property of their posters.
 

About Us

"It's about DIY & home improvement"