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#1
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Clutch Master Cylinders
I'll ask my _second_ question _first_, so you can think about it while
you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. -- www.wescottdesign.com |
#2
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
The Camaro unit is supposedly the "hot setup" for street rods because it
is so compact, but Wilwood also offers master & slave cylinders: http://www.wilwood.com/Products/006-...SBMC/index.asp "Tim Wescott" wrote in message ... I'll ask my _second_ question _first_, so you can think about it while you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. -- www.wescottdesign.com |
#3
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
Tim Wescott wrote:
I'll ask my _second_ question _first_, so you can think about it while you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. The Camaro set-up should fit without much work. I used the set-up from an S-Series on the 4.3 in a Vega I had a few years ago. Plenty of room. -- Steve W. |
#4
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
On Tue, 21 Jul 2009 14:16:24 -0400, Steve W. wrote:
Tim Wescott wrote: I'll ask my _second_ question _first_, so you can think about it while you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. The Camaro set-up should fit without much work. I used the set-up from an S-Series on the 4.3 in a Vega I had a few years ago. Plenty of room. Do you have a picture or ten? One thing I didn't mention is that it looks like the push rod from the pedal needs to go right through the fuse panel. Or did you just move/replace the fuses as a matter of course? -- www.wescottdesign.com |
#5
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
Tim Wescott wrote:
On Tue, 21 Jul 2009 14:16:24 -0400, Steve W. wrote: Tim Wescott wrote: I'll ask my _second_ question _first_, so you can think about it while you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. The Camaro set-up should fit without much work. I used the set-up from an S-Series on the 4.3 in a Vega I had a few years ago. Plenty of room. Do you have a picture or ten? One thing I didn't mention is that it looks like the push rod from the pedal needs to go right through the fuse panel. Or did you just move/replace the fuses as a matter of course? Wasn't hard. Just made a simple plate out of 1/8". Welded it in place and used that plate to mount the clutch master. I did alter the push rod length so that the mounting flange was inside the firewall and remote mounted the reservoir. I have also seen one mounted out in the air duct, that one had a long bell crank shaft to reach it. Moved the fuse box on mine because I built my own wiring harness anyway. Used a painless box and universal kit. The last built rig I had went down the road a few weeks ago. That was an Olds Starfire GT (Monza clone) that I stuck a well tuned 3.8 turbo in. That car had a 5 speed behind it and could really stick to the road. Current project beast is a 70 Nova. It will end up with a perimeter frame, 'vette rear suspension, tubular A arm front suspension (current plan is coil overs but may use torsion bars instead) Current power plant idea is an injected big block. Might make it a green mobile and burn alcohol! -- Steve W. |
#6
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
On Tue, 21 Jul 2009 12:03:46 -0500, Tim Wescott
wrote: snip So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Hydraulic clutches have been around for some time. It was the slick way to go years ago when friends were building their own dune buggy's. Back then they had pedal kits (clutch, brake and throttle too as I recall) and slaves to go with. A quick Google search brings up a bunch of stuff. Maybe some place like this: http://www.classicchevy5speed.com/Hy...lutch-Kit.aspx Your the best one to decide if you want to get a ready made aftermarket kit or piece something together and hope for the best (shrug). -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#7
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
I can't help on you question, but if there are any GM clutch master cylinder experts out there I'd like to hear from them. I've been fighting with the POS GM clutch MCs on my truck for quite some time and am about ready to fabricate my own MC and be done with their garbage. I'm not sure the slave cylinder is much better either, but it's more work to try to fabricate one. The problems I keep having are with intermittent failure to release, very irritating. |
#8
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
On Tue, 21 Jul 2009 13:26:27 -0500, "Pete C."
wrote: I can't help on you question, but if there are any GM clutch master cylinder experts out there I'd like to hear from them. I've been fighting with the POS GM clutch MCs on my truck for quite some time and am about ready to fabricate my own MC and be done with their garbage. I'm not sure the slave cylinder is much better either, but it's more work to try to fabricate one. The problems I keep having are with intermittent failure to release, very irritating. Any chance that you have had the flywheel ground? Way back, when GM first went to the hydraulic clutch in there pickup trucks this caused headaches. My brother-inlaw had his flywheel ground when he replaced the clutch. Then he had problems getting it to release. Back then they had two special spacer plates to solve the problem. That was what he ended up having to do, tear it back down and install a spacer plate (between the flywheel and motor side). Personally, I would much rather have a mechanical clutch -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#9
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
Leon Fisk wrote:
On Tue, 21 Jul 2009 13:26:27 -0500, "Pete C." wrote: I can't help on you question, but if there are any GM clutch master cylinder experts out there I'd like to hear from them. I've been fighting with the POS GM clutch MCs on my truck for quite some time and am about ready to fabricate my own MC and be done with their garbage. I'm not sure the slave cylinder is much better either, but it's more work to try to fabricate one. The problems I keep having are with intermittent failure to release, very irritating. Any chance that you have had the flywheel ground? Way back, when GM first went to the hydraulic clutch in there pickup trucks this caused headaches. My brother-inlaw had his flywheel ground when he replaced the clutch. Then he had problems getting it to release. Back then they had two special spacer plates to solve the problem. That was what he ended up having to do, tear it back down and install a spacer plate (between the flywheel and motor side). Personally, I would much rather have a mechanical clutch Not me! I've dealt with bent forks, bent bellcranks, stretched and broken cables for decades. Make mine hydraulic. For that matter, the concentric slave cylinders are pretty slick if they weren't so hard to change out. Was it Saab that mounted it on the front of the engine where it was easy to get to? |
#10
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
Leon Fisk wrote: On Tue, 21 Jul 2009 13:26:27 -0500, "Pete C." wrote: I can't help on you question, but if there are any GM clutch master cylinder experts out there I'd like to hear from them. I've been fighting with the POS GM clutch MCs on my truck for quite some time and am about ready to fabricate my own MC and be done with their garbage. I'm not sure the slave cylinder is much better either, but it's more work to try to fabricate one. The problems I keep having are with intermittent failure to release, very irritating. Any chance that you have had the flywheel ground? Way back, when GM first went to the hydraulic clutch in there pickup trucks this caused headaches. My brother-inlaw had his flywheel ground when he replaced the clutch. Then he had problems getting it to release. Back then they had two special spacer plates to solve the problem. That was what he ended up having to do, tear it back down and install a spacer plate (between the flywheel and motor side). Personally, I would much rather have a mechanical clutch No grinding or anything, just continual clutch no-release problems. Clutch replaced once, coaxial slave cylinder replaced another time, MCs replaced like four times. Never had a problem with clutch slip, only failure to release. Now that I have a new truck, I'm getting ready to pull the clutch on the old one myself and see if I can fix it for good. This truck also ate rear axle seals until I got into it. Axles seals replaced under warranty several times, when they went again out of warranty I replaced them myself and haven't had a problem since (195k+ now). |
#11
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
Pete C. wrote:
No grinding or anything, just continual clutch no-release problems. Clutch replaced once, coaxial slave cylinder replaced another time, MCs replaced like four times. Never had a problem with clutch slip, only failure to release. Now that I have a new truck, I'm getting ready to pull the clutch on the old one myself and see if I can fix it for good. This truck also ate rear axle seals until I got into it. Axles seals replaced under warranty several times, when they went again out of warranty I replaced them myself and haven't had a problem since (195k+ now). Step down and no release? If you step down a second time does it release then? -- Steve W. |
#12
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
"Steve W." wrote: Pete C. wrote: No grinding or anything, just continual clutch no-release problems. Clutch replaced once, coaxial slave cylinder replaced another time, MCs replaced like four times. Never had a problem with clutch slip, only failure to release. Now that I have a new truck, I'm getting ready to pull the clutch on the old one myself and see if I can fix it for good. This truck also ate rear axle seals until I got into it. Axles seals replaced under warranty several times, when they went again out of warranty I replaced them myself and haven't had a problem since (195k+ now). Step down and no release? Yep, makes it kinds difficult to shift. Bit of a problem when you need to stop as well. If you step down a second time does it release then? Nope, pump it a half dozen times and you might get it to release enough to shift with a clunk. Doesn't do it all the time either, can be working just fine then start acting up. I have no good way to monitor it for testing, but I suspect the MC reservoir valve isn't sealing well allowing some of the stroke output to simply go back to the reservoir. I expect I could fabricate a better MC setup and add a bit more displacement as well since I've always felt it bordered on not enough displacement. |
#13
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
"Tim Wescott" wrote in message ... You might also try alt.trucks.chevy, since a truck part is involved. |
#14
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
Tim Wescott wrote:
My _first_ question is: are all clutch master cylinders created equal? So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). Tim, that's about as simple a hydraulic project as there is. The pressures are laughable. The only real consideration is whether the volume of the MC is sufficient to move your slave piston the required distance. There are dozens of of clutch master cylinders available in the aftermarket hot-rod catalogs. I'd bet money you aren't the first one to do this exact project. Persoanlly, I'd call Craig Taylor at Taylor Engineering in Dallas. Nice guy, very helpful, and I bet he can tell you exactly what you need off the top of his head. |
#15
Posted to rec.crafts.metalworking
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Clutch Master Cylinders
On Tue, 21 Jul 2009 12:03:46 -0500, Tim Wescott
wrote: I'll ask my _second_ question _first_, so you can think about it while you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. You need the same overall mechanical advantage - main thing is the bore of the master cyl - assuming the leverage on the pedal is the same. Measure the bore of the clutch slave and the master of the original install - calculate ratio. Then calculate the mechanical advantage of the clutch pedal as a lever. Multiply them for the total MA. If your replacement setup is close, you are OK. Low MA makes a heavy pedal. |
#16
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Clutch Master Cylinders
On Tue, 21 Jul 2009 12:03:46 -0500, Tim Wescott wrote:
I'll ask my _second_ question _first_, so you can think about it while you read my first question: What's a good newsgroup to post this sort of question? I hate fora, so if there's an active newsgroup that'd be vastly preferred. My _first_ question is: are all clutch master cylinders created equal? I'm putting a 2.8L V-6 into a Vega (to be followed by a 3.4L V-6 from GM Performance Parts, if they survive the bankruptcy). I'm doing this instead of a small block V-8 because I'm crazy, because the 2.8 block lets be get at the spark plugs without jacking the motor up, and because it'll help retain a halfway decent balance fore and aft (I hope). Because I'm crazy I'm retaining the stick shift of the original, so I need a clutch linkage. The transmission that fits well is from an '87 Camero (with 2.8L V-6), but it wants a hydraulic clutch instead of the cable clutch which came on the Vega and the S-10 that donated the engine. For a variety of reasons (mostly having to do with the advisability of welding on unknown alloy cast aluminum) I don't want to modify the Camero bellhousing. The S-10 bellhousing won't fit. So I'm planning on finding the correct Camero clutch slave cylinder parts that'll just bolt onto the bellhousing, but that leaves me with needing to get the master cylinder mounted onto the firewall. I already know it'll be a bitch; I'm planning on getting all of the Camero parts I can (both pushrods, both cylinders, even bolts and tubing if I can). But if the Camero master cylinder just won't fit, how much leeway do I have in finding something that will? Do I get just any old thing? Is there an interchange book that's accessible? Are different master cylinders with different bores readily available, and how much can I compensate for differing pedal-to-pushrod mechanical advantages by changing the master cylinder bore? Are there any other differences I need to know (surely there are some valving issues -- anything else?). TIA. Comments here, plus perusal of some ads in Street Rodder (_why_ didn't I think of that before?) lead me to think that I can make a suitable linkage to place the clutch MS in decent place, then I'll use whatever seems to have the right bore (hopefully cheap, from a junkyard). -- www.wescottdesign.com |
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