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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Gage making discussions...
Here's a question for you gagemakers and tool and die makers.
At work, I had to make a go/no-go gage to measure a production tool (precise welding electrode). The electrode has a set screw for adjusting the length. The nominal length and tolerance of the electrode is 57.50 +/- 0.50 Meaning that length should fall between 57.00 to 58.00 It is very critical that the length doesn't go below 57.00 nor exceed 58.00 Normal machine operators would be adjusting the lengths using this go/no-go gage. I was afraid that the machine operators would adjust the electrode lengths a little bit out of tolerance. (My experience in the past led me to that conclusion.) Therefore, I made a go/no-go gage that measured 57.10 to 57.90 This ensured that the electrodes would not go out of tolerance if the operators had a little error in measuring the tool. And this method worked perfect. My tool and die maker partner insists that I should have made the gage to the true tolerance regardless of the operators using them. I disagreed. Is there a particular name for this type of gage that I made? It doesn't measure the true tolerance of the electrode. Is designing this type of gage a bad method for gagemaking, or is it a common one in the industry? |
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