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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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spheroidization
hi everyone, i am came across this group while searching for some
information. looks like very useful. i have question regading heat treatment for EN353 (low alloy-low carbon steel,C-.16,M-.8, Cr-1.2, Ni-1) to achieve complete spheroidzation. Which type of treamtnet will be good for achieving complete spheroidization? Please share any type of heat treament cycle being used industrially for spheroidzation. awaiting responses. |
#2
Posted to rec.crafts.metalworking
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spheroidization
wrote in message oups.com... hi everyone, i am came across this group while searching for some information. looks like very useful. i have question regading heat treatment for EN353 (low alloy-low carbon steel,C-.16,M-.8, Cr-1.2, Ni-1) to achieve complete spheroidzation. Which type of treamtnet will be good for achieving complete spheroidization? Please share any type of heat treament cycle being used industrially for spheroidzation. awaiting responses. With many steels in which a completely spheroidal structure is difficult to obtain with a regular procedure, preheating is helpful. This is mainly applicable to hypoeutectoid steels, but it has also been useful with some low alloy hypereutectoid steels. Preheating consists of heating the steel at a temperature about 25 to 100 degrees F below the critical before the steel is austenitized. The preheating may be followed by cooling to room temperature before the austenitizing heating, but obviously it is more economical to hold the steel at the preheating temperature and then to raise it immediately to the austenitizing temperature. The purpose of preheating is to agglomerate the carbides in the steel so that they will be more resistant to solution in the austenite during the subsequent heating. The presence of undissolved carbides, or carbon concentration gradients, in the austenite is conducive to the formation of a spheroidal, rather than a lamellar, structure when the austenite transforms. This treatment has been found effective in a number of carbon and low alloy steels with 0.40 to 0.80% C. The temperature for 1018 would be from 1575 to 1650 F and furnace cooling at 50 degrees per hour to 1300 degrees. Dixon |
#3
Posted to rec.crafts.metalworking
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spheroidization
"Dixon" wrote in message
... wrote in message oups.com... hi everyone, i am came across this group while searching for some information. looks like very useful. i have question regading heat treatment for EN353 (low alloy-low carbon steel,C-.16,M-.8, Cr-1.2, Ni-1) to achieve complete spheroidzation. Which type of treamtnet will be good for achieving complete spheroidization? Please share any type of heat treament cycle being used industrially for spheroidzation. awaiting responses. With many steels in which a completely spheroidal structure is difficult to obtain with a regular procedure, preheating is helpful. This is mainly applicable to hypoeutectoid steels, but it has also been useful with some low alloy hypereutectoid steels. Preheating consists of heating the steel at a temperature about 25 to 100 degrees F below the critical before the steel is austenitized. The preheating may be followed by cooling to room temperature before the austenitizing heating, but obviously it is more economical to hold the steel at the preheating temperature and then to raise it immediately to the austenitizing temperature. The purpose of preheating is to agglomerate the carbides in the steel so that they will be more resistant to solution in the austenite during the subsequent heating. The presence of undissolved carbides, or carbon concentration gradients, in the austenite is conducive to the formation of a spheroidal, rather than a lamellar, structure when the austenite transforms. This treatment has been found effective in a number of carbon and low alloy steels with 0.40 to 0.80% C. The temperature for 1018 would be from 1575 to 1650 F and furnace cooling at 50 degrees per hour to 1300 degrees. Ok for steel with 40 to 80 points of carbon. But 1018 is 18 points. How is the spheroidization occuring with such low percentages of carbon? -- Ed Huntress |
#4
Posted to rec.crafts.metalworking
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spheroidization
"Ed Huntress" wrote in message ... "Dixon" wrote in message ... wrote in message oups.com... hi everyone, i am came across this group while searching for some information. looks like very useful. i have question regading heat treatment for EN353 (low alloy-low carbon steel,C-.16,M-.8, Cr-1.2, Ni-1) to achieve complete spheroidzation. Which type of treamtnet will be good for achieving complete spheroidization? Please share any type of heat treament cycle being used industrially for spheroidzation. awaiting responses. With many steels in which a completely spheroidal structure is difficult to obtain with a regular procedure, preheating is helpful. This is mainly applicable to hypoeutectoid steels, but it has also been useful with some low alloy hypereutectoid steels. Preheating consists of heating the steel at a temperature about 25 to 100 degrees F below the critical before the steel is austenitized. The preheating may be followed by cooling to room temperature before the austenitizing heating, but obviously it is more economical to hold the steel at the preheating temperature and then to raise it immediately to the austenitizing temperature. The purpose of preheating is to agglomerate the carbides in the steel so that they will be more resistant to solution in the austenite during the subsequent heating. The presence of undissolved carbides, or carbon concentration gradients, in the austenite is conducive to the formation of a spheroidal, rather than a lamellar, structure when the austenite transforms. This treatment has been found effective in a number of carbon and low alloy steels with 0.40 to 0.80% C. The temperature for 1018 would be from 1575 to 1650 F and furnace cooling at 50 degrees per hour to 1300 degrees. Ok for steel with 40 to 80 points of carbon. But 1018 is 18 points. How is the spheroidization occuring with such low percentages of carbon? -- Ed Huntress Without going into a lot of reasearch, I would have to say you're right. The term spheroidization, at a certain carbon point probably "morphs" with the term "normalization". I would suspect the original question had to do with improved machining properties, which I would personally handle with machining techniques. Dixon |
#5
Posted to rec.crafts.metalworking
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spheroidization
"Dixon" wrote in message
... "Ed Huntress" wrote in message ... "Dixon" wrote in message ... wrote in message oups.com... hi everyone, i am came across this group while searching for some information. looks like very useful. i have question regading heat treatment for EN353 (low alloy-low carbon steel,C-.16,M-.8, Cr-1.2, Ni-1) to achieve complete spheroidzation. Which type of treamtnet will be good for achieving complete spheroidization? Please share any type of heat treament cycle being used industrially for spheroidzation. awaiting responses. With many steels in which a completely spheroidal structure is difficult to obtain with a regular procedure, preheating is helpful. This is mainly applicable to hypoeutectoid steels, but it has also been useful with some low alloy hypereutectoid steels. Preheating consists of heating the steel at a temperature about 25 to 100 degrees F below the critical before the steel is austenitized. The preheating may be followed by cooling to room temperature before the austenitizing heating, but obviously it is more economical to hold the steel at the preheating temperature and then to raise it immediately to the austenitizing temperature. The purpose of preheating is to agglomerate the carbides in the steel so that they will be more resistant to solution in the austenite during the subsequent heating. The presence of undissolved carbides, or carbon concentration gradients, in the austenite is conducive to the formation of a spheroidal, rather than a lamellar, structure when the austenite transforms. This treatment has been found effective in a number of carbon and low alloy steels with 0.40 to 0.80% C. The temperature for 1018 would be from 1575 to 1650 F and furnace cooling at 50 degrees per hour to 1300 degrees. Ok for steel with 40 to 80 points of carbon. But 1018 is 18 points. How is the spheroidization occuring with such low percentages of carbon? -- Ed Huntress Without going into a lot of reasearch, I would have to say you're right. The term spheroidization, at a certain carbon point probably "morphs" with the term "normalization". I would suspect the original question had to do with improved machining properties, which I would personally handle with machining techniques. Dixon Yeah, it could be. I'm not presuming to know the answer, I was just curious. The problem with learning technical subjects like metallurgy at the *technician's* level, as I have, rather than at the engineering level, is that you can be victimized by the simplifications they use to teach you. I was taught that speroidization requires a lot of dissolved carbon, which is precipitated out of the cooling metal as spheres or other rounded, chunky shapes, rather than as flakes or laminations. It's mostly of interest in relation to cast irons. But there could well be something else going on here that I'm unaware of, and it would be interesting to know if you can get spheroidization in low-carbon steel. -- Ed Huntress |
#6
Posted to rec.crafts.metalworking
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spheroidization
"Ed Huntress" wrote in message ... "Dixon" wrote in message ... "Ed Huntress" wrote in message ... "Dixon" wrote in message ... wrote in message oups.com... hi everyone, i am came across this group while searching for some information. looks like very useful. i have question regading heat treatment for EN353 (low alloy-low carbon steel,C-.16,M-.8, Cr-1.2, Ni-1) to achieve complete spheroidzation. Which type of treamtnet will be good for achieving complete spheroidization? Please share any type of heat treament cycle being used industrially for spheroidzation. awaiting responses. With many steels in which a completely spheroidal structure is difficult to obtain with a regular procedure, preheating is helpful. This is mainly applicable to hypoeutectoid steels, but it has also been useful with some low alloy hypereutectoid steels. Preheating consists of heating the steel at a temperature about 25 to 100 degrees F below the critical before the steel is austenitized. The preheating may be followed by cooling to room temperature before the austenitizing heating, but obviously it is more economical to hold the steel at the preheating temperature and then to raise it immediately to the austenitizing temperature. The purpose of preheating is to agglomerate the carbides in the steel so that they will be more resistant to solution in the austenite during the subsequent heating. The presence of undissolved carbides, or carbon concentration gradients, in the austenite is conducive to the formation of a spheroidal, rather than a lamellar, structure when the austenite transforms. This treatment has been found effective in a number of carbon and low alloy steels with 0.40 to 0.80% C. The temperature for 1018 would be from 1575 to 1650 F and furnace cooling at 50 degrees per hour to 1300 degrees. Ok for steel with 40 to 80 points of carbon. But 1018 is 18 points. How is the spheroidization occuring with such low percentages of carbon? -- Ed Huntress Without going into a lot of reasearch, I would have to say you're right. The term spheroidization, at a certain carbon point probably "morphs" with the term "normalization". I would suspect the original question had to do with improved machining properties, which I would personally handle with machining techniques. Dixon Yeah, it could be. I'm not presuming to know the answer, I was just curious. The problem with learning technical subjects like metallurgy at the *technician's* level, as I have, rather than at the engineering level, is that you can be victimized by the simplifications they use to teach you. I was taught that speroidization requires a lot of dissolved carbon, which is precipitated out of the cooling metal as spheres or other rounded, chunky shapes, rather than as flakes or laminations. It's mostly of interest in relation to cast irons. But there could well be something else going on here that I'm unaware of, and it would be interesting to know if you can get spheroidization in low-carbon steel. -- Ed Huntress Ed, I talked to a metallurgist friend and he said that the spheroidization process at 18 points carbon would be so insignificant that you would never notice a machining change. However, there would be very slight spheroidization of the small % carbon, but it would only be detectable by microscope. Something about pearlite strings. I personally never heard of anyone bothering with it in steel, only cast iron. Dixon |
#7
Posted to rec.crafts.metalworking
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spheroidization
"Dixon" wrote in message
... snip Ed, I talked to a metallurgist friend and he said that the spheroidization process at 18 points carbon would be so insignificant that you would never notice a machining change. However, there would be very slight spheroidization of the small % carbon, but it would only be detectable by microscope. Something about pearlite strings. I personally never heard of anyone bothering with it in steel, only cast iron. Dixon Thanks, Dixon. It's good to hear it from someone who's really into it. -- Ed Huntress |
#8
Posted to rec.crafts.metalworking
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spheroidization
thanks all for the replies.
my aim of spheroidizing the steel is to reduce hardness and increase machinability of the steel.. how to determine the cooling rates?1.cooling rate while cooling to room temperature 2cooling rate frm above critical temp to below critical temperature where we hold the sample if possible please tell me the standard treatment you follow in industry or tell the resources where i can find out information about treamments being followed in industry to achieve spheroidization?? regards vikram |
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