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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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![]() "Ignoramus19023" wrote in message .. . I am considering adding some run capacitors to my self starting RPC. I am reading Jim Hanrahan's article at http://www.metalwebnews.com/howto/ph-conv/ph-conv.html and I am confused by something. I understand how self starting RPCwould start with one cap between one leg 1 and leg 3 (the generated one). That's how mine is wired. Jim makes a point that it works, but makes unbalanced voltage. But why would it start is capacitors are connected between 1-3 AND 2-3, like in this pictu http://www.metalwebnews.com/howto/ph-conv/fig1.html I cannot see how it would create assymmetric fields needed to spin up the motor. Is that because capacitances across legs 1-3 are greater than capacitance between leg 2-3? I could try to use run caps at run time and start caps at start time. In fact, I won a time delay relay for $9 on ebay yesterday, so I could set the RPC to start on start cap (both caps between leg 1-3) and then reconnect the same caps to become run caps, one between 1-3 and another between 2-3. Same TDR could, then, turn out output current aftet time delay, allowing the RPC to spin up and switch to the run mode. As you can see, I am quite confused, but am willing to experiment. I have 4 unused Furnas 75 A contactors that I can wire, with the time delay relay, to do just about anything. Idler: 10 HP Capacitors: 92 mF each, 535 VAC rated, oil filled. I have 5 total, and use 2 for the starting leg, so three are unused. i You are correct saying that it's because the capacitance between 1 + 3 is higher than between 2 + 3. My RPC, 10HP 440V 50Hz motor, has 40uF between 2 + 3, 60uF between 1 + 3 and 500uF switched by a start circuit between 1 + 3. The 500uF is a bit too much, it starts very quickly (around 1/3 second) so I could probably drop that to around 200uF. Martin -- martindot herewhybrowat herentlworlddot herecom |
#2
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![]() "Ignoramus19023" wrote in message .. . I am considering adding some run capacitors to my self starting RPC. I am reading Jim Hanrahan's article at http://www.metalwebnews.com/howto/ph-conv/ph-conv.html and I am confused by something. I understand how self starting RPCwould start with one cap between one leg 1 and leg 3 (the generated one). That's how mine is wired. Jim makes a point that it works, but makes unbalanced voltage. But why would it start is capacitors are connected between 1-3 AND 2-3, like in this pictu http://www.metalwebnews.com/howto/ph-conv/fig1.html I cannot see how it would create assymmetric fields needed to spin up the motor. Is that because capacitances across legs 1-3 are greater than capacitance between leg 2-3? A 3-phase motor will start on single-phase current because the (3rd leg, middle leg, whatever) has phase-shifted current applied to it. That leg in a 3-phase motor operated on single-phase, has phase-shifted current applied via the start cap. That current is "sufficiently out of phase" with the current in the main winding to provide a starting field, if you will, for the main field to operate against, thus causing start-up. Remember, we are talking about a single-phase motor. After the starting interval, the motor will continue to operate as a single phase machine. The start cap, if left permanently in place, forms a "self starting" RPC. A rather large amount of capacitance is required for starting any motor, be it single-phase or 3-phase, when starting on single-phase current. Therefore, a 3-phase motor running with an over-large starting capacitance, permanently in place, is likely to exhibit severly unbalanced running voltages. This is why serious RPC builders always seperate the starting and running functions. Assymetric fields are necessary for starting, as above. The "running current" flow paths in a RPC are quite complex and are also assynmetric even in a tuned, voltage balanced RPC because of direction of rotation, among other things. Suffice it to say, the current flow in a RPC and its load requires "steerage" (think series resonance) in order for the fundamental single-phase running current to be guided into paths that emulate 3-phase conditions. Remember, you are still dealing with single-phase power. A RPC does not "generate" 3-phase power - it merely performs adjustments in a fundamentally single-phase scenario which emulates 3-phase. I could try to use run caps at run time and start caps at start time. In fact, I won a time delay relay for $9 on ebay yesterday, so I could set the RPC to start on start cap (both caps between leg 1-3) and then reconnect the same caps to become run caps, one between 1-3 and another between 2-3. Same TDR could, then, turn out output current aftet time delay, allowing the RPC to spin up and switch to the run mode. By all means do "use run caps at run time and start caps at start time". Forget about reconnecting start caps and using them as run caps. Either use a simple push-button switch to temporarily connect the start caps or a NC potential relay that senses 3rd leg voltage to open up the start circuit. Then leave the start circuit alone. Period. As you can see, I am quite confused, but am willing to experiment. I have 4 unused Furnas 75 A contactors that I can wire, with the time delay relay, to do just about anything. Idler: 10 HP Capacitors: 92 mF each, 535 VAC rated, oil filled. I have 5 total, and use 2 for the starting leg, so three are unused. It occurs, you are attempting to use components that may not be appropriate, or the best way, just becasue you got them on the cheap. No amount of aimless, and possibly dangerous experimentation, with the wrong things can necessarily force success. Bob Swinney i |
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