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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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what are tin cans, really?
I figure cans (e.g. soup cans) are steel plated with something. What I
really want to know is if they make acceptable electrodes for electrolytic derusting. GWE |
#2
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Grant Erwin wrote:
I figure cans (e.g. soup cans) are steel plated with something. What I really want to know is if they make acceptable electrodes for electrolytic derusting. GWE They're steel, originally plated with tin. I think these days they're often coated with vinyl or some other tough plastic instead. Canned fruit seems to come in plated, rather than coated, cans. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com |
#3
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Tin is actually a fairly expensive metal/element, easily on par w/ copper,
lead, nickel, chrome. ---------------------------- Mr. P.V.'d formerly Droll Troll "Tim Wescott" wrote in message ... Grant Erwin wrote: I figure cans (e.g. soup cans) are steel plated with something. What I really want to know is if they make acceptable electrodes for electrolytic derusting. GWE They're steel, originally plated with tin. I think these days they're often coated with vinyl or some other tough plastic instead. Canned fruit seems to come in plated, rather than coated, cans. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com |
#4
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On Tue, 05 Apr 2005 11:31:03 -0700, Grant Erwin
wrote: I figure cans (e.g. soup cans) are steel plated with something. What I really want to know is if they make acceptable electrodes for electrolytic derusting. GWE Grant, I tried coffee cans and they only lasted about a day. They'll fall apart and a lot of unused steel winds up in the bottom of the vat. It was a messy situation. Do you have any arc-furnace foundries in your area? Do you know anyone who works on an aluminum "pot line?" Both use carbon electrodes and carbon makes a very good material for electrolytic de-rusting. That said, the binding agent in some carbons will dissolve rapidly in the electrolysis vat. I've had carbon electrodes disappear overnight. On the other hand, I've had some 1/2" thick graphite electrodes that lasted about a year. Another place to get carbon (graphite) is on eBay. You cannot simply do a search for graphite, however, or else you'll get ten million hits on everything from golf clubs to fly rods. You'll need to search for graphite stock, graphite plates, graphite blocks, etc. The nice thing about using graphite electrodes for electrolysis is that the solution stays clear and clean. If you use steel it turns rusty red and gets worse every day. Finally, the rust particles start settling out on the part you are drying to de-rust. It's a no-win situation. Don't try stainless, either. That's another story. Suffice it to say, don't believe anyone who tries to tells you stainless won't be affected. It will. And, it'll create a hazardous waste product that can be difficult to dispose of. Stainless chromium chromates poison. Regards, Orrin |
#5
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What do you figure the reaction is that's taking place at the carbon
electrode? I guess I sort of thought it had to be a steel electrode. Else why not just use copper? At any rate, this is my first time EDRing and I'm doing a small piece - a steel 2" caster - and I'm just using a piece of 3" steel square tube as the anode (cathode? boy I could never get those straight). It's bubbling away nicely. I figure I'll toss the solution after I'm done. The cost of a tablespoon or two of washing soda isn't worth it. Grant Orrin Iseminger wrote: On Tue, 05 Apr 2005 11:31:03 -0700, Grant Erwin wrote: I figure cans (e.g. soup cans) are steel plated with something. What I really want to know is if they make acceptable electrodes for electrolytic derusting. GWE Grant, I tried coffee cans and they only lasted about a day. They'll fall apart and a lot of unused steel winds up in the bottom of the vat. It was a messy situation. Do you have any arc-furnace foundries in your area? Do you know anyone who works on an aluminum "pot line?" Both use carbon electrodes and carbon makes a very good material for electrolytic de-rusting. That said, the binding agent in some carbons will dissolve rapidly in the electrolysis vat. I've had carbon electrodes disappear overnight. On the other hand, I've had some 1/2" thick graphite electrodes that lasted about a year. Another place to get carbon (graphite) is on eBay. You cannot simply do a search for graphite, however, or else you'll get ten million hits on everything from golf clubs to fly rods. You'll need to search for graphite stock, graphite plates, graphite blocks, etc. The nice thing about using graphite electrodes for electrolysis is that the solution stays clear and clean. If you use steel it turns rusty red and gets worse every day. Finally, the rust particles start settling out on the part you are drying to de-rust. It's a no-win situation. Don't try stainless, either. That's another story. Suffice it to say, don't believe anyone who tries to tells you stainless won't be affected. It will. And, it'll create a hazardous waste product that can be difficult to dispose of. Stainless chromium chromates poison. Regards, Orrin |
#6
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My high school chemistry teacher made sure we'd never forget which
electrode is which (not that it will be of much help to you). Reduction occurs at the Cathode (reduction being the opposite of oxidation, you put the work on the cathode(-)). I should add that my teacher's name is Ron Crampton. Maybe you could think put Rust at the Cathode? Steve Grant Erwin wrote: What do you figure the reaction is that's taking place at the carbon electrode? I guess I sort of thought it had to be a steel electrode. Else why not just use copper? At any rate, this is my first time EDRing and I'm doing a small piece - a steel 2" caster - and I'm just using a piece of 3" steel square tube as the anode (cathode? boy I could never get those straight). It's bubbling away nicely. I figure I'll toss the solution after I'm done. The cost of a tablespoon or two of washing soda isn't worth it. Grant Orrin Iseminger wrote: On Tue, 05 Apr 2005 11:31:03 -0700, Grant Erwin wrote: I figure cans (e.g. soup cans) are steel plated with something. What I really want to know is if they make acceptable electrodes for electrolytic derusting. GWE Grant, I tried coffee cans and they only lasted about a day. They'll fall apart and a lot of unused steel winds up in the bottom of the vat. It was a messy situation. Do you have any arc-furnace foundries in your area? Do you know anyone who works on an aluminum "pot line?" Both use carbon electrodes and carbon makes a very good material for electrolytic de-rusting. That said, the binding agent in some carbons will dissolve rapidly in the electrolysis vat. I've had carbon electrodes disappear overnight. On the other hand, I've had some 1/2" thick graphite electrodes that lasted about a year. Another place to get carbon (graphite) is on eBay. You cannot simply do a search for graphite, however, or else you'll get ten million hits on everything from golf clubs to fly rods. You'll need to search for graphite stock, graphite plates, graphite blocks, etc. The nice thing about using graphite electrodes for electrolysis is that the solution stays clear and clean. If you use steel it turns rusty red and gets worse every day. Finally, the rust particles start settling out on the part you are drying to de-rust. It's a no-win situation. Don't try stainless, either. That's another story. Suffice it to say, don't believe anyone who tries to tells you stainless won't be affected. It will. And, it'll create a hazardous waste product that can be difficult to dispose of. Stainless chromium chromates poison. Regards, Orrin |
#7
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"Grant Erwin" wrote in message
... What do you figure the reaction is that's taking place at the carbon electrode? I guess I sort of thought it had to be a steel electrode. Else why not just use copper? At any rate, this is my first time EDRing and I'm doing a small piece - a steel 2" caster - and I'm just using a piece of 3" steel square tube as the anode (cathode? boy I could never get those straight). It's bubbling away nicely. I figure I'll toss the solution after I'm done. The cost of a tablespoon or two of washing soda isn't worth it. I use a slab off an old Poco 3 EDM electrode for my wipe-type derusting. It's lasted for about three years and I detect no sign of wear. I wrap it with cotton batting, or, if I want to be more aggressive, one of those green abrasive pot-scrubbing pads. They contain silicon carbide so don't use them on anything you don't want scratched. For use in the tank I have a sheet of steel I cut off the front and one side of an old clothes washer, before I threw it out. I made it into a cylinder that surrounds the inside of a 5-gal. plastic bucket. A disk sander cleaned off one side. I left the paint on the outside. The ends aren't fastened together; it's just a bent sheet. It's lasted for two years and looks like it has a few more years in it. -- Ed Huntress |
#8
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On Tue, 05 Apr 2005 11:31:03 -0700, Grant Erwin
wrote: I figure cans (e.g. soup cans) are steel plated with something. What I really want to know is if they make acceptable electrodes for electrolytic derusting. GWE In my earlier post I forgot to mention that I've written an eight page handout that goes along with my electrolytic de-rust demonstrations. Perhaps you might find something useful in it. It's not Web friendly, but you can print it out and it will be much easier to read on paper. http://users.moscow.com/oiseming/rustdemo/rustdemo.htm Someday I'll add pictures. Regards, Orrin |
#9
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On Tue, 05 Apr 2005 15:41:18 -0700, Grant Erwin
wrote: What do you figure the reaction is that's taking place at the carbon electrode? I guess I sort of thought it had to be a steel electrode. Else why not just use copper? At any rate, this is my first time EDRing and I'm doing a small piece - a steel 2" caster - and I'm just using a piece of 3" steel square tube as the anode (cathode? boy I could never get those straight). It's bubbling away nicely. I figure I'll toss the solution after I'm done. The cost of a tablespoon or two of washing soda isn't worth it. Grant Without going into mental gymnastics and sorting out anode, cathode, etc., I'm guessing that either hydrogen or oxygen is being produced. The only thing the "waste" electrode needs to do is to establish electrical contact with the solution. What goes on, there, is unimportant, IMHO. If you use copper you'll wind up with some sort of copper compound. I do believe the copper will be consumed. Back in the days when I was believing the folks who said stainless steel wouldn't be affected, I used a coil of tubing that came out of a heat exchanger, assuming that it was S/S. The next morning when I checked my vat, nothing was there! The coil was completely consumed at the water line. The rest dropped to the bottom of the tank. I'm guessing the thing was made of Inconel. Whatever it was, it was a disaster in the electrolytic vat! :-) Regards, Orrin |
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