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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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Capacitor Wattage Capability
I've never seen wattage ratings on a capacitor--voltage yes. Is it
simply .5CV^2 and that's it? I can design a circuit for a particular capacitance--but how is the physical size of the Cap determined--I've seen big capacitors with same MF's as little caps? What am I missing? Thanks |
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"cnctut" wrote in message oups.com... I've never seen wattage ratings on a capacitor--voltage yes. Is it simply .5CV^2 and that's it? I can design a circuit for a particular capacitance--but how is the physical size of the Cap determined--I've seen big capacitors with same MF's as little caps? What am I missing? Thanks There's no such thing as a wattage rating for a capacitor, just voltage and capacitance. Some newer ones are smaller than older ones, some brands are different, non-polar ones are much larger and venting temperature or ESR can also have an effect on size. |
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James--thanks!
Tut |
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Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v
in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? |
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On 29 Mar 2005 02:51:37 -0800, "Glynn R."
wrote: Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? Reliability is generally improved by "derating" but only up to a limit. Derating means operating the capacitor at a voltage less than its rating, ie, a 25 volt capacitor operated at 15 volts is derated 15/25 = 60%. In other words, it is being operated at 60% of its rated voltage. Capacitor voltage ratings can be derated 25% - 100% depending on the type but going beyond that is a waste of money and space except in the most demanding applications. John |
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"John Bachman" wrote in message ... On 29 Mar 2005 02:51:37 -0800, "Glynn R." wrote: Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? Reliability is generally improved by "derating" but only up to a limit. Derating means operating the capacitor at a voltage less than its rating, ie, a 25 volt capacitor operated at 15 volts is derated 15/25 = 60%. In other words, it is being operated at 60% of its rated voltage. Capacitor voltage ratings can be derated 25% - 100% depending on the type but going beyond that is a waste of money and space except in the most demanding applications. John Are there any other considerations; for electrolytic caps? What I'm getting at is that an electrolytic capacitor rated at say 16 microfarads at say 450 volts DC, if operated at a very low voltage, lets assume, say 25 volts for sake of argument, may not have the stated capacity of 16 mfd. because of the manner of the electrochemical action of the capacitor. Or am I off track with this idea? Note this ? is only in reference to electrolytic caps. I have operated 2 mfd. 'paper' caps rated for 50v DC at 350v DC (with ripple) knowing that they were tested to 2000v static DC when manufactured! Also have operated similar 0.5 mfd. cap at 115v RMS (60 HZ.) in a fan circuit with only one failure in 30+ years. TIA |
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Yeah, "forming" caps... how important is this process, and isn't some
"forming" done for us at the factory? I know it's whining, but: IMO electrolytics are almost always a weak link in equipment. If you were to build a device you wanted to last a hundred years, you could probably do it with the resistors, diodes, transistors, I.C.s, inductors, crystals etc. our industry uses all the time. But you have to worry about electrolytics-- they just "go bad". This, to me, is a sorry shame. I realize I have no data to substantiate my claim... its just my personal observation. Has anyone got data to prove/disprove that electrolytics are as good as the rest of the component chain? |
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On Tue, 29 Mar 2005 12:59:05 -0330, "Terry"
wrote: "John Bachman" wrote in message .. . On 29 Mar 2005 02:51:37 -0800, "Glynn R." wrote: Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? Reliability is generally improved by "derating" but only up to a limit. Derating means operating the capacitor at a voltage less than its rating, ie, a 25 volt capacitor operated at 15 volts is derated 15/25 = 60%. In other words, it is being operated at 60% of its rated voltage. Capacitor voltage ratings can be derated 25% - 100% depending on the type but going beyond that is a waste of money and space except in the most demanding applications. John Are there any other considerations; for electrolytic caps? What I'm getting at is that an electrolytic capacitor rated at say 16 microfarads at say 450 volts DC, if operated at a very low voltage, lets assume, say 25 volts for sake of argument, may not have the stated capacity of 16 mfd. because of the manner of the electrochemical action of the capacitor. Or am I off track with this idea? Note this ? is only in reference to electrolytic caps. No, the capacitance is not a function of applied voltage. I have operated 2 mfd. 'paper' caps rated for 50v DC at 350v DC (with ripple) knowing that they were tested to 2000v static DC when manufactured! Also have operated similar 0.5 mfd. cap at 115v RMS (60 HZ.) in a fan circuit with only one failure in 30+ years. That is not the result I would expect. |
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On 29 Mar 2005 09:36:54 -0800, "Glynn R."
wrote: Yeah, "forming" caps... how important is this process, and isn't some "forming" done for us at the factory? I know it's whining, but: IMO electrolytics are almost always a weak link in equipment. If you were to build a device you wanted to last a hundred years, you could probably do it with the resistors, diodes, transistors, I.C.s, inductors, crystals etc. our industry uses all the time. But you have to worry about electrolytics-- they just "go bad". This, to me, is a sorry shame. I realize I have no data to substantiate my claim... its just my personal observation. Has anyone got data to prove/disprove that electrolytics are as good as the rest of the component chain? Older electrolytics were certainly unreliable components. That is no longer the case assuming good electrical and thermal design. Poor thermal design is responsible for the failure of many electrolytics as elevated temperatures significantly degrade their reliability. Designers must adhere to all of the limitations specified by the manufacturer to achieve a solid reliable design. John |
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On 28 Mar 2005 19:29:43 -0800, "cnctut"
put finger to keyboard and composed: I've never seen wattage ratings on a capacitor--voltage yes. Is it simply .5CV^2 and that's it? That's the energy stored by a capacitor. An ideal capacitor dissipates no power, so the concept of wattage makes no sense. I can design a circuit for a particular capacitance--but how is the physical size of the Cap determined--I've seen big capacitors with same MF's as little caps? What am I missing? The size of a capacitor is determined at least partly by its voltage rating. AFAIK, larger voltages require a greater distance between the plates to avert dielectric breakdown. All other things being equal, to maintain the same capacitance at this greater distance also requires a larger plate area. I believe the other important factor determining the size of a cap is the type of dielectric used. Thanks Another important consideration for caps is their equivalent series resistance (ESR) and their ripple current rating. The ripple current causes ohmic heating of the ESR, which then causes the temperature of the electrolyte to rise. AFAIK, every 10 degC rise in operating temperature reduces the life of the cap by half. - Franc Zabkar -- Please remove one 's' from my address when replying by email. |
#12
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"Glynn R." bravely wrote to "All" (29 Mar 05 09:36:54)
--- on the heady topic of " Capacitor Wattage Capability" GR From: "Glynn R." GR Xref: aeinews sci.electronics.repair:44431 GR Yeah, "forming" caps... how important is this process, and isn't some GR "forming" done for us at the factory? GR I know it's whining, but: IMO electrolytics are almost always a weak GR link in equipment. If you were to build a device you wanted to last a GR hundred years, you could probably do it with the resistors, diodes, GR transistors, I.C.s, inductors, crystals etc. our industry uses all GR the time. But you have to worry about electrolytics-- they just "go GR bad". This, to me, is a sorry shame. I realize I have no data to GR substantiate my claim... its just my personal observation. Has anyone GR got data to prove/disprove that electrolytics are as good as the rest GR of the component chain? If the electrolytic capacitor is built and used in a manner for which it was designed, then it will last many decades. Circumstantial proof is from operating equipment I own which dates back 40 years or more. As long as the seal remains intact the electrolytic capacitor is self-healing once the dielectric layer has been formed. Indeed, every time power is applied to the equipment an electrolytic capacitor undergoes this self-healing process. The worst possible use one can put an electrolytic capacitor through is with zero volts applied. Thus using an electrolytic capacitor at a much lower than its design voltage is accordingly something to avoid. Naturally high heat is another bad environmental ingredient to shorten life expectancy. The capacitance varies only very slightly with voltage. A*s*i*m*o*v .... Bad Beer Rots Our Young Guts But Vodka Goes Well. |
#13
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In article ,
John Bachman wrote: On Tue, 29 Mar 2005 12:59:05 -0330, "Terry" wrote: "John Bachman" wrote in message .. . On 29 Mar 2005 02:51:37 -0800, "Glynn R." wrote: Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? Reliability is generally improved by "derating" but only up to a limit. Derating means operating the capacitor at a voltage less than its rating, ie, a 25 volt capacitor operated at 15 volts is derated 15/25 = 60%. In other words, it is being operated at 60% of its rated voltage. Capacitor voltage ratings can be derated 25% - 100% depending on the type but going beyond that is a waste of money and space except in the most demanding applications. John Are there any other considerations; for electrolytic caps? What I'm getting at is that an electrolytic capacitor rated at say 16 microfarads at say 450 volts DC, if operated at a very low voltage, lets assume, say 25 volts for sake of argument, may not have the stated capacity of 16 mfd. because of the manner of the electrochemical action of the capacitor. Or am I off track with this idea? Note this ? is only in reference to electrolytic caps. No, the capacitance is not a function of applied voltage. For aluminum electrolytics, it most certainly is. Operating such a cap well *below* rated voltage can cause a loss of capacitance over time. I have operated 2 mfd. 'paper' caps rated for 50v DC at 350v DC (with ripple) knowing that they were tested to 2000v static DC when manufactured! Also have operated similar 0.5 mfd. cap at 115v RMS (60 HZ.) in a fan circuit with only one failure in 30+ years. That is not the result I would expect. For a capacitor, the "voltage rating" is the voltage the cap is *guaranteed* to withstand, continuously, over the entire temperature range specified, and for the entire design lifetime of the device. Naturally, in order to accomplish that, *almost all* of the devices manufactured will actually be able to handle stress well in excess of the "rated" value, at more moderate temperatures, and/or for shorter times. But designers apply components beyond their ratings at their peril -- that may be the way to a courtroom. Isaac |
#14
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On 29 Mar 2005 02:51:37 -0800, "Glynn R."
put finger to keyboard and composed: Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? Looking closely at the legend on Bob Parker's ESR meter, a higher voltage rating for a given capacitance equates to a lower ESR ... most of the time. The 1uF and 2.2uF caps show the opposite trend, and the 100V and 250V caps also buck the trend on occasion. I've heard that higher voltage electrolytic caps may also have higher leakage currents. - Franc Zabkar -- Please remove one 's' from my address when replying by email. |
#15
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"cnctut" wrote in message oups.com... I've never seen wattage ratings on a capacitor--voltage yes. Is it simply .5CV^2 and that's it? I can design a circuit for a particular capacitance--but how is the physical size of the Cap determined--I've seen big capacitors with same MF's as little caps? What am I missing? The size is determined by the capacitance, the voltage, the ripple current rating and the technology used. N |
#16
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Terry wrote:
"John Bachman" wrote in message ... On 29 Mar 2005 02:51:37 -0800, "Glynn R." wrote: Hey-- I've kinda wondered this too! In a circuit, I might choose a 16v in a circuit I expect to have 5 volts running through. I have been told I could put a 63v there and it works just the same. BUT, would it last better? Would the extra expense do anything at all for reliability? Reliability is generally improved by "derating" but only up to a limit. Derating means operating the capacitor at a voltage less than its rating, ie, a 25 volt capacitor operated at 15 volts is derated 15/25 = 60%. In other words, it is being operated at 60% of its rated voltage. Capacitor voltage ratings can be derated 25% - 100% depending on the type but going beyond that is a waste of money and space except in the most demanding applications. John Are there any other considerations; for electrolytic caps? What I'm getting at is that an electrolytic capacitor rated at say 16 microfarads at say 450 volts DC, if operated at a very low voltage, lets assume, say 25 volts for sake of argument, may not have the stated capacity of 16 mfd. because of the manner of the electrochemical action of the capacitor. Or am I off track with this idea? Note this ? is only in reference to electrolytic caps. I have operated 2 mfd. 'paper' caps rated for 50v DC at 350v DC (with ripple) knowing that they were tested to 2000v static DC when manufactured! Also have operated similar 0.5 mfd. cap at 115v RMS (60 HZ.) in a fan circuit with only one failure in 30+ years. TIA normally , there i a Temp rating on the cap. calculate the ESR (effective Series R) and thus calculate the wattage verses current.. to get your heating factor. for those that don't denote the temp, i don't know. |
#17
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On Wed, 30 Mar 2005 16:51:04 +1000 Franc Zabkar
wrote: I've heard that higher voltage electrolytic caps may also have higher leakage currents. I suspect that's true only if you measure each cap at its rated voltage. I believe that if you measure each cap at the same voltage, while staying within both ratings, the higher voltage electrolytic will show less leakage. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- |
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