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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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Rewiring a ballast. Help needed.
Hello, I am having some trouble rewiring a ballast. It's an older one that
my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. Thanks a lot! Sean. |
#2
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Excellent webpage about fluorescent lamp theory, and how to wire them. There
are some ASCII type diagrams towards the bottom of the document. The diagrams shown, are very standard. http://members.misty.com/don/f-lamp.html#int0 -- Jerry G. ====== "Sean" wrote in message ... Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. Thanks a lot! Sean. |
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Thanks for the reference. The diagrams help a lot.
Sean. "Jerry G." wrote in message ... Excellent webpage about fluorescent lamp theory, and how to wire them. There are some ASCII type diagrams towards the bottom of the document. The diagrams shown, are very standard. http://members.misty.com/don/f-lamp.html#int0 -- Jerry G. ====== "Sean" wrote in message ... Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. Thanks a lot! Sean. |
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On Sat, 12 Mar 2005 06:14:32 GMT, "Sean" wrote:
Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. If I understand all this correctly the switch has four connections. Is that correct? From your description is seems that this is a Preheat (switch start) circuit and you will not be able to replace the four-contact switch with a two-contact switch of any type. The switch provides the functions of both power switch and starter switch. (It must have three positions, even if one is momentary: Off, On, and Start.) You could use a standard power switch and then a glow bottle starter - if you can find one to match your lamp - but you would be better off replacing the ballast with something more modern that can be controlled with a simple series switch. -- Vic Roberts http://www.RobertsResearchInc.com To reply via e-mail: replace xxx with vdr in the Reply to: address or use e-mail address listed at the Web site. |
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Thanks for the answer. I was hoping to simply bypass the switch, but it
doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean "Victor Roberts" wrote in message ... On Sat, 12 Mar 2005 06:14:32 GMT, "Sean" wrote: Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. If I understand all this correctly the switch has four connections. Is that correct? From your description is seems that this is a Preheat (switch start) circuit and you will not be able to replace the four-contact switch with a two-contact switch of any type. The switch provides the functions of both power switch and starter switch. (It must have three positions, even if one is momentary: Off, On, and Start.) You could use a standard power switch and then a glow bottle starter - if you can find one to match your lamp - but you would be better off replacing the ballast with something more modern that can be controlled with a simple series switch. -- Vic Roberts http://www.RobertsResearchInc.com To reply via e-mail: replace xxx with vdr in the Reply to: address or use e-mail address listed at the Web site. |
#6
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"Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean You can buy a glowbottle starter at any hardware store, usually under a dollar. |
#7
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On Sat, 12 Mar 2005 19:44:12 GMT, "James Sweet"
wrote: "Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean You can buy a glowbottle starter at any hardware store, usually under a dollar. But it must match his lamp. While the Op did not give us lamp data, he indicated it was a 40-watt ballast. Therefore I am assuming the lamp is a 40-watt or 34-watt lamp (until I get better information.) If the OP lives in the US, I do not believe he can purchase a glow starter for 40-watt lamps since they will not operate from 120 volt power supplies. if the OP lives in a part of the work where the normal supply voltage is 220 to 240 volts, he should be able to find a glow starter. -- Vic Roberts http://www.RobertsResearchInc.com To reply via e-mail: replace xxx with vdr in the Reply to: address or use e-mail address listed at the Web site. |
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"Victor Roberts" wrote in message ... On Sat, 12 Mar 2005 19:44:12 GMT, "James Sweet" wrote: "Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean You can buy a glowbottle starter at any hardware store, usually under a dollar. But it must match his lamp. While the Op did not give us lamp data, he indicated it was a 40-watt ballast. Therefore I am assuming the lamp is a 40-watt or 34-watt lamp (until I get better information.) If the OP lives in the US, I do not believe he can purchase a glow starter for 40-watt lamps since they will not operate from 120 volt power supplies. if the OP lives in a part of the work where the normal supply voltage is 220 to 240 volts, he should be able to find a glow starter. 40W glowbottle starters are readily available in the US, they were widely used up until the 70's when rapid start came out and there's still quite a few old fixtures that use them. I have a 4 lamp 4' preheat fixture from the 60's that uses 120v autotransformer ballasts and glowbottle starters. I have found also that starters are quite non critical, and I've used a 20W starter in a pinch, though it likely wouldn't last as long. |
#9
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"Victor Roberts" wrote in message ... On Sat, 12 Mar 2005 19:44:12 GMT, "James Sweet" wrote: "Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean You can buy a glowbottle starter at any hardware store, usually under a dollar. But it must match his lamp. While the Op did not give us lamp data, he indicated it was a 40-watt ballast. Therefore I am assuming the lamp is a 40-watt or 34-watt lamp (until I get better information.) If the OP lives in the US, I do not believe he can purchase a glow starter for 40-watt lamps since they will not operate from 120 volt power supplies.** if the OP lives in a part of the work where the normal supply voltage is 220 to 240 volts, he should be able to find a glow starter. Not sure if that ** is correct? Reason is I have some older non working older type fluorescents fixtures that I intend to update and respray that have those little aluminum can type starters that definitely worked on 115 AC. Some others have been converted to use the more modern type of ballast that does not require starter. In fact 50 years ago IIRC most/many f.fixtures used starters. They had/have a little neon and a resistor inside and yes you had to have the right kind of starter. The more modern ballast without the starter (not the even more modern electronic) is a lot more convenient. My reason for renovating older fixtures is that I've got a lifetime supply of good used and new ballasts! Also about 100 tubes (which are not that expensive anyway) at least 60% of which are good! And other useful bits. All that is needed is a bit of sanding a can of white spray paint and some time. And also yes the simple fluorescent on top of our cooking stove has that push and hold to start pre-heat type switch. The ballast for the fluorescent in that, AFIK, is just a choke (series inductor)? Have fun. |
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I'll try and locate a glow bottle. I live in a small town in Canada, and
there is not a lot of selection in some of the local stores. I'll try Radio Shack and the local lumberyard, but I am not holding my breath. I'll have to wait until I can get down to the "Big City" and see if I can locate one there. How would I wire the glow bottle into the circuit that I described? (With the intention that the light is "always" in On mode. The timer will be taking care of turning it on and off.) Thanks, Sean "James Sweet" wrote in message news:gEHYd.474$mq2.225@trnddc08... "Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean You can buy a glowbottle starter at any hardware store, usually under a dollar. |
#11
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On Sun, 13 Mar 2005 06:49:53 GMT, "Sean" wrote:
I'll try and locate a glow bottle. I live in a small town in Canada, and there is not a lot of selection in some of the local stores. I'll try Radio Shack and the local lumberyard, but I am not holding my breath. I'll have to wait until I can get down to the "Big City" and see if I can locate one there. How would I wire the glow bottle into the circuit that I described? (With the intention that the light is "always" in On mode. The timer will be taking care of turning it on and off.) Someone else gave you a link to Don's lighting site. Look and the second diagram under preheat start. That being said, you need more information than you provided in your original note. You will see from Don's diagram and perhaps your own experience, that each end of the lamp has two pins. You have told us in your original note that a certain wire goes to a certain end of the lamp, but NOT TO WHICH PIN, which is critical. Based on what you wrote, I THINK that the starter would wired to the two wires that go respectively to the top left and top right contact of your switch. But this is ONLY correct if the wire currently connected to the top right hand contact of the switch is also connected to the pin on the right side of the lamp that does NOT also connect to the power line. I assume that the white lead from the ballast goes to the SAME lamp pin as the power line, so there are two wires connected to this AND ONLY THIS lamp pin. If my assumptions about which wires go to which lamp pins are not correct, then the rest of my suggestions should be ignored. If the above is correct, then the timer switch is wired between the two bottom contacts of the switch. The information above is provided for educational purposes and you are responsible for understanding the hazards of working with electrical circuits and any damage to person or property that may result from experimenting with this lamp circuit. -- Vic Roberts http://www.RobertsResearchInc.com To reply via e-mail: replace xxx with vdr in the Reply to: address or use e-mail address listed at the Web site. |
#12
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"Sean" wrote in message ... I'll try and locate a glow bottle. I live in a small town in Canada, and there is not a lot of selection in some of the local stores. I'll try Radio Shack and the local lumberyard, but I am not holding my breath. I'll have to wait until I can get down to the "Big City" and see if I can locate one there. How would I wire the glow bottle into the circuit that I described? (With the intention that the light is "always" in On mode. The timer will be taking care of turning it on and off.) Thanks, Sean "James Sweet" wrote in message news:gEHYd.474$mq2.225@trnddc08... "Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean Sean I think I've got some starters somewhere I'll see if I can find them. But if it's standard four footer tube might be simpler but a bit more expensive to use a non-starter type ballast? All the spare ballasts I got are for the two 40/34 watt type tube fixtures. Email if you wish. Another Terry. Newfoundland Canada. |
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quoting:
I'll try and locate a glow bottle. I live in a small town in Canada, and there is not a lot of selection in some of the local stores. I'll try Radio Shack and the local lumberyard, but I am not holding my breath. I'll have to wait until I can get down to the "Big City" and see if I can locate one there. The starter/glow bottle for 4 foot, 40W tubes are usually labled "FS-4" . It's generally not a good idea to use 34W tubes with preheat/switch start ballasts. You have 4 wires in the "switch", correct? For the two wires that go to the each of the tube ends, put the starter in between those. You can just wrap the wires around the prongs of the starter, and insulate with black tape. The other two wires should be the "hot" side for the ballast. Just connect those together with a nut so that the light is "on" all the time, (but will be switched externally with a timer.) How would I wire the glow bottle into the circuit that I described? (With the intention that the light is "always" in On mode. The timer will be taking care of turning it on and off.) Thanks, Sean "James Sweet" wrote in message news:gEHYd.474$mq2.225@trnddc08... "Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Thanks, Sean You can buy a glowbottle starter at any hardware store, usually under a dollar. |
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"Sean" wrote in message ... Thanks for the answer. I was hoping to simply bypass the switch, but it doesn't look like that is going to happen. I guess I'll have to replace the ballast after all. Add a glow lamp starter to the circuit. That should work fine with the existing ballast. Otherwise you'll need a complete new ballast, and a complete new lamp is cheaper. In Canada you can get models with an electronic ballast quite cheap. Home Depot or Rona will have these - possibly on sale. They plug in, so you can plug it into a wall timer. Easy, cheap! N |
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"Sean" wrote in message ... Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) ... I bet you press and hold the switch, then release it. During the press and hold the lamp is shorted out to preheat the filaments. You need the special switch. Ask at a hardware store, but make sure the guy knows what he is talking about. N |
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"Sean" wrote in message ... Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. Thanks a lot! Sean. While it's hard for me to visualize without a drawing, it sounds somewhat like a switch start preheat ballast where you turn the switch on and hold it for a moment to preheat the cathodes. If that's the case then to bypass it you would need to install a starter in place of the starting contacts in the power switch. |
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I appreciate your desire to get this to work & the fun/challenge
therein, but should it prove to be more f'ing around than it's worth, keep in mind you can buy a brand new 4' single tube starterless light for $10-15. They usually come "knocked down", so it would be a pretty easy task to fit the new ballast etc to the existing fixture/fish tank, should you not be able to use the entire new fixture itself. Dan Sean wrote: Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. Thanks a lot! Sean. |
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One other question while on the topic of replacing ballasts and fluorescent
lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) I am considering doing this mostly due to the high price of 8' tubes and ballasts. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thanks for reading this long post, and for any answers or suggestions. Sean. "Sean" wrote in message ... Hello, I am having some trouble rewiring a ballast. It's an older one that my wife has above her fish tank. The On/Off switch is flaky (it works about 30% of the time) so she wants to set it up on a timer to go on and off for her fish. I am trying to bypass the on/off switch, but I am having some trouble as it is an older ballast. Here's the scoop. It is a 4 foot single lamp ballast. There is the standard black and white wires, plus a blue wire. (I am used to seeing 6 wires in a 2 lamp system.) The black goes to the Power. The white goes to the right hand side of the lamp. The blue goes to the left hand side. Coming from the left side of the lamp is another black that connect to the top left of the on/off switch. The top right of the switch goes to the right side of the lamp. The bottom right of the switch goes to the other connector on the right side of the lamp. The bottom left of the switch goes back to Power. I am sorry if this is a little complicated, but that's the best I can do in writing. I figured that I should connect the black from the left side of the lamp to one of the wires on the right side of the lamp, and connect the other wire from the right side back to power. That doesn't work. (I get a very low glow from half the bulb, but it doesn't go on.) Any suggestions would be appreciated. Here are the specs on the ballast in case they are needed: 120V 60hz .55 amp Keystone Transformer Co. Cat no. M4OP 40 W Ballast. Thanks a lot! Sean. |
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quoting:
One other question while on the topic of replacing ballasts and fluorescent lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) I am considering doing this mostly due to the high price of 8' tubes and ballasts. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) $1.40 - is this for 34w, 40W, or T8 tubes? The local GESupply sells 34w CW tubes for about $1.30 currently, and about $2.50 for T8. 40W tubes are currently about $2.25 . 8' for $6 to $7 - Is this for 60W or 75W tubes? So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) Things to consider: It all depends on 60W vs 75W tubes in the 8' lights now, vs T8 or 34W or 40W in the new lights. Generally, old and most new magnetic 8' ballasts light 75w tubes to nearly full rated output. Same with old and most new magnetic ballasts for 4' 40w tubes. 34w tubes start out about 15 percent lower at full rated output, but they always never light more than 94 percent of their rated output on any ballast, even if that ballast was previously lighting a 40W tube at nearly full output. The same goes for 8' 60W vs 75W tubes on same ballast. Typical T8 ballasts light T8 lamps to 88-92 percent of their rated output. You generally have to seek out ballasts that light T8 lamps to something near or over 100 percent of their rated output. 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thanks for reading this long post, and for any answers or suggestions. Sean. Generally, yes if you go with T8. (even better if you get ballasts that light the tubes to nearly or above their rated output.) If you ever consider saving energy with those 34W or 60W tubes - skip them. Go straight to T8. If you do decide to stay T12, just stay with 40W or 75W tubes. Don't use those 34w or 60W tubes, they are rather poor. BTW, did you read my post about fixing your fish tank light? |
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quoting:
I am considering doing this mostly due to the high price of 8' tubes and ballasts. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) $1.40 - is this for 34w, 40W, or T8 tubes? The local GESupply sells 34w CW tubes for about $1.30 currently, and about $2.50 for T8. 40W tubes are currently about $2.25 . 8' for $6 to $7 - Is this for 60W or 75W tubes? Replying to my own post here... I just checked the price of the 8' tubes: 60w $2.71 75w $4.71 So figure that you'll need two 4' tubes to make an 8' section, if this were around here, it would not be a large enough savings to make the switch. But, just for the energy savings alone, it would still be worthwile to go to T8. But, if you don't care about the energy savings, then I would just keep the 8' tubes, replace the dead ballasts, and relamp the dead tubes with 75w ones for the the highest possible light output. Rest of my OP still applies: So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) Things to consider: It all depends on 60W vs 75W tubes in the 8' lights now, vs T8 or 34W or 40W in the new lights. Generally, old and most new magnetic 8' ballasts light 75w tubes to nearly full rated output. Same with old and most new magnetic ballasts for 4' 40w tubes. 34w tubes start out about 15 percent lower at full rated output, but they always never light more than 94 percent of their rated output on any ballast, even if that ballast was previously lighting a 40W tube at nearly full output. The same goes for 8' 60W vs 75W tubes on same ballast. Typical T8 ballasts light T8 lamps to 88-92 percent of their rated output. You generally have to seek out ballasts that light T8 lamps to something near or over 100 percent of their rated output. 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thanks for reading this long post, and for any answers or suggestions. Sean. Generally, yes if you go with T8. (even better if you get ballasts that light the tubes to nearly or above their rated output.) If you ever consider saving energy with those 34W or 60W tubes - skip them. Go straight to T8. If you do decide to stay T12, just stay with 40W or 75W tubes. Don't use those 34w or 60W tubes, they are rather poor. BTW, did you read my post about fixing your fish tank light? |
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Thanks for the info. And yes I did see your post about the aquarium light.
When I head to the "big city" I am going to try and find a starter, or a ballast that will fit. (Whichever I can find quickest, I usually don't have a lot of time in town.) Thanks again, Sean "JM" wrote in message news:wNcZd.2601$I16.518@trndny03... quoting: One other question while on the topic of replacing ballasts and fluorescent lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) I am considering doing this mostly due to the high price of 8' tubes and ballasts. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) $1.40 - is this for 34w, 40W, or T8 tubes? The local GESupply sells 34w CW tubes for about $1.30 currently, and about $2.50 for T8. 40W tubes are currently about $2.25 . 8' for $6 to $7 - Is this for 60W or 75W tubes? So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) Things to consider: It all depends on 60W vs 75W tubes in the 8' lights now, vs T8 or 34W or 40W in the new lights. Generally, old and most new magnetic 8' ballasts light 75w tubes to nearly full rated output. Same with old and most new magnetic ballasts for 4' 40w tubes. 34w tubes start out about 15 percent lower at full rated output, but they always never light more than 94 percent of their rated output on any ballast, even if that ballast was previously lighting a 40W tube at nearly full output. The same goes for 8' 60W vs 75W tubes on same ballast. Typical T8 ballasts light T8 lamps to 88-92 percent of their rated output. You generally have to seek out ballasts that light T8 lamps to something near or over 100 percent of their rated output. 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thanks for reading this long post, and for any answers or suggestions. Sean. Generally, yes if you go with T8. (even better if you get ballasts that light the tubes to nearly or above their rated output.) If you ever consider saving energy with those 34W or 60W tubes - skip them. Go straight to T8. If you do decide to stay T12, just stay with 40W or 75W tubes. Don't use those 34w or 60W tubes, they are rather poor. BTW, did you read my post about fixing your fish tank light? |
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"Sean" wrote in message ... One other question while on the topic of replacing ballasts and fluorescent lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) I am considering doing this mostly due to the high price of 8' tubes and ballasts. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thanks for reading this long post, and for any answers or suggestions. Sean. SNIP Sean. It sounds like there are some other questions that ought to be asked. Don't you want to know: 1. What kind of lighting should I have to sell the most books? 2. How can I get that lighting for the least cost over the next 10-15 years? Given that you're thinking about cost effectiveness over the next 10-15 years, it isn't the tube cost or even the fixture cost that is going to impact you over time; it's the cost of energy (even if you have a 5 cent hydro rate). For every dollar you spend for lighting over those years, 90 cents or more will be for electricity and that includes the cost of lamps, fixtures and even the cost of money should you have to borrow to install the lighting. At least go to a local electrical distributor and talk to the lighting specialist (call around until you find a distributor that has one). As a business, you should get at least a contractor price on lamps and fixtures. Or consider hiring a lighting designer to do the job. It's a rare designer who can't save your his/her fee on a job like this just by recommending the most cost effective solution. Terry McGowan |
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Sean wrote:
One other question while on the topic of replacing ballasts and fluorescent lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) Here, Britain, 8' tubes are mostly 125w, with some being 100w. Presumably youve got 60w 8'. Basically the longer the tube, the better the efficiency. I am considering doing this mostly due to the high price of 8' tubes and ballasts. .... you have all the 8' ballasts already, no extra spend needed. Re tubes, they last long enough for there to be no hurry, if you have anough that work now. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thats the impression I get, but do the numbers. What does it cost you to fix he few 8'ers and provide tubes, what does it cost for 4'... I'd look at just replacing a small number with 4', just as needed, but do it in one area to ensuer it looks decent, using the good 8' lamps in that area to repair or replace the dead ones elsewhere. NT |
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Thats the impression I get, but do the numbers. What does it cost you to fix he few 8'ers and provide tubes, what does it cost for 4'... I'd look at just replacing a small number with 4', just as needed, but do it in one area to ensuer it looks decent, using the good 8' lamps in that area to repair or replace the dead ones elsewhere. Spot relamping is not a good idea in a retail business (or most places really), discharge lamps suffer lumen depreciation as they age and should be replaced on a time schedule. Otherwise they get dimmer and dimmer while still consuming full power and if you spot relamp them you get bright spots and dim spots and overall it just looks shabby. A better approach which is more cost effective in the longrun is to run the lamps a specified number of hours and then replace them all at once, though it's hard to get people over the "incandescent mentality" of running any lamp completely into the ground. As others have said, the cost of the electricity over the life dwarfs the cost of the lamps and lost sales due to the store looking like a cave will cost more than a set of new lamps. Look around and once you start noticing this it'll drive you nuts, gets even more fun in places using metal halide lighting as not only do the depreciate more substantially but they tend to suffer color shift as they age. I've been in places with old mercury lights that were so dimmed from age that I practically needed a flashlight to find my way around. |
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"James Sweet" wrote in message news:jRsZd.5523$mq2.522@trnddc08... Spot relamping is not a good idea in a retail business (or most places really), discharge lamps suffer lumen depreciation as they age and should be replaced on a time schedule. Otherwise they get dimmer and dimmer while still consuming full power and if you spot relamp them you get bright spots and dim spots and overall it just looks shabby. A better approach which is more cost effective in the longrun is to run the lamps a specified number of hours and then replace them all at once ... Yep. In the factory I used to do them all at once. I also washed all reflectors with soap and water. Saves dragging the scaffold out over and over again. N |
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Actually that's a pretty good idea to replace the dead ones in one area with
good 4' lamps, and rearrange the rest of the 8' to make that area look decent. Thanks! wrote in message oups.com... Sean wrote: One other question while on the topic of replacing ballasts and fluorescent lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) Here, Britain, 8' tubes are mostly 125w, with some being 100w. Presumably youve got 60w 8'. Basically the longer the tube, the better the efficiency. I am considering doing this mostly due to the high price of 8' tubes and ballasts. ... you have all the 8' ballasts already, no extra spend needed. Re tubes, they last long enough for there to be no hurry, if you have anough that work now. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thats the impression I get, but do the numbers. What does it cost you to fix he few 8'ers and provide tubes, what does it cost for 4'... I'd look at just replacing a small number with 4', just as needed, but do it in one area to ensuer it looks decent, using the good 8' lamps in that area to repair or replace the dead ones elsewhere. NT |
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"Sean" wrote in message ... One other question while on the topic of replacing ballasts and fluorescent lights.... I am remodelling an empty unit to make a bookstore and they currently have about fifteen to twenty 8 foot double tube lights throughout the store. (The store is about 2500 square feet.) I am considering replacing them all with about 50% more 4 foot units. (So about 22 - 30 units.) I am considering doing this mostly due to the high price of 8' tubes and ballasts. (In this part of Canada the 4' tubes go for about $1.40, while the 8' go for about $6-$7). Also the ballasts for the 8' bulbs costs about $30, whereas I can get a whole 4' unit for about that price. ($20 for a cheaper one that will probably break down in a few years, $30 - $35 for one that will hopefully last.) So there are actually two questions: 1) Will I retain a similar amount of light from replacing those units? (I know that their will be a small drop in light, but I just wanted to know how noticeable it would be? Or should I just double the number of 8' units and achieve near the same amount of light?) 2) Is it going to be cost effective over 10 -15 years to replace all these units? (Or am I wasting a lot of money trying to avoid spending $6 - $7 on the 8' tubes and $30 on a few new ballasts to replace the 3 or 4 that are burnt out?) Thanks for reading this long post, and for any answers or suggestions. Sean. If you're gonna bother to go through the effort and expense to replace all those lamps, I strongly suggest you look into F32T8 trichromatic phosphor lamps using electronic ballasts. The initial cost is higher, but they've made the old T12 stuff obsolete. A 32W T8 trichromatic tube such as the F32T8/830 or 850 is brighter than a 34W T12, and with the electronic ballast you get no perceptible flicker. For a store, the greatly improved color rendering of the trichromatic stuff (CRI 80 for the 800 series stuff) has a lot of benefits, the reduced energy consumption and increased sales will pay for the conversion. Additionally you have a wide choice of color temperatures from 2700K (warm incandescent color) to 6500K (icy daylight) with 3000K and 4100K being popular middle ground. Personally I like 5000K as it's a nice pure clean white without being icey but it's a matter of personal preference. |
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