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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Owner says working , then stored indoors for a few months while at uni
and now although bar graph functions etc, no sound in the speakers. I tried it and the same. In the bottom of the case a piece of PPE, sheared off in one piece but not the whole encapsulation, from one of the mains SMPS 6 pin combined controller and powerFET devices. A TOP249YN. As that side powers main +rail of the PAs and the unit does not go into protect, I'm assuming that and the other TOP249Y are in working order and some short-term stress blew off the PPE sometime back in its working history. Under x30 you can see a striated part of the die and no sign of burning or sputtering anywhere on either part. Heat with 110 deg C hot air, to expel humidity , then a piece of mica and then a covering of RTV ? or Grind back any awkward bits of the retrieved section and glue back with RTV , only on the outside, or use RTV on the inside , so in contact with the die (after hot-airing that is) Otherwise the PAs seem ok on cold DVM-D testing and at least one failed PbF solder join found, 20 to 100 ohm, on the notorious wobbly union of boards is probably the recent failure mechanism, the music/speech sw seems ok |
#2
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![]() "N_Cook" wrote in message ... Owner says working , then stored indoors for a few months while at uni and now although bar graph functions etc, no sound in the speakers. I tried it and the same. In the bottom of the case a piece of PPE, sheared off in one piece but not the whole encapsulation, from one of the mains SMPS 6 pin combined controller and powerFET devices. A TOP249YN. As that side powers main +rail of the PAs and the unit does not go into protect, I'm assuming that and the other TOP249Y are in working order and some short-term stress blew off the PPE sometime back in its working history. Under x30 you can see a striated part of the die and no sign of burning or sputtering anywhere on either part. Heat with 110 deg C hot air, to expel humidity , then a piece of mica and then a covering of RTV ? or Grind back any awkward bits of the retrieved section and glue back with RTV , only on the outside, or use RTV on the inside , so in contact with the die (after hot-airing that is) Why on earth would you arsehole about sticking the bloody lid back on the TOP chip ? Those things are pence. In fact I'm surprised you don't actually have them in stock. Just replace it and be done with it. Then there will be no question about how and why the lid came to be rolling about in the bottom of the unit, and whether or not it could be / might be / probably / is / isn't ****ted ... Arfa Otherwise the PAs seem ok on cold DVM-D testing and at least one failed PbF solder join found, 20 to 100 ohm, on the notorious wobbly union of boards is probably the recent failure mechanism, the music/speech sw seems ok |
#3
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On 31/07/2014 01:58, Arfa Daily wrote:
"N_Cook" wrote in message ... Owner says working , then stored indoors for a few months while at uni and now although bar graph functions etc, no sound in the speakers. I tried it and the same. In the bottom of the case a piece of PPE, sheared off in one piece but not the whole encapsulation, from one of the mains SMPS 6 pin combined controller and powerFET devices. A TOP249YN. As that side powers main +rail of the PAs and the unit does not go into protect, I'm assuming that and the other TOP249Y are in working order and some short-term stress blew off the PPE sometime back in its working history. Under x30 you can see a striated part of the die and no sign of burning or sputtering anywhere on either part. Heat with 110 deg C hot air, to expel humidity , then a piece of mica and then a covering of RTV ? or Grind back any awkward bits of the retrieved section and glue back with RTV , only on the outside, or use RTV on the inside , so in contact with the die (after hot-airing that is) Why on earth would you arsehole about sticking the bloody lid back on the TOP chip ? Those things are pence. In fact I'm surprised you don't actually have them in stock. Just replace it and be done with it. Then there will be no question about how and why the lid came to be rolling about in the bottom of the unit, and whether or not it could be / might be / probably / is / isn't ****ted ... Arfa Otherwise the PAs seem ok on cold DVM-D testing and at least one failed PbF solder join found, 20 to 100 ohm, on the notorious wobbly union of boards is probably the recent failure mechanism, the music/speech sw seems ok Not on RS which is the only supply company I have an account with. At the moment may as well stay with what is there than take the pirate-ebay chance for this sort of device. slant-on pic (large cap in the way) of what remains http://www.diverse.4mg.com/top249.jpg presumably the striations are a heat dissipative section |
#4
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Looks like porkies from the owner. Main +V rail is missing from the PAs
but the -V rail is present. Looks as though only one SMPS is working and the protect circuit does not monitor rail imbalance (or protect circuit is powered solely from the blown SMPS ) So I will have to get at least one of those drivers |
#5
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![]() "N_Cook" wrote in message ... Looks like porkies from the owner. Main +V rail is missing from the PAs but the -V rail is present. Looks as though only one SMPS is working Now there's a surprise ... and the protect circuit does not monitor rail imbalance (or protect circuit is powered solely from the blown SMPS ) So I will have to get at least one of those drivers Why not push the boat out, and get TWO, Nigel ...? Arfa |
#6
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On 31/07/2014 12:23, Arfa Daily wrote:
"N_Cook" wrote in message ... Looks like porkies from the owner. Main +V rail is missing from the PAs but the -V rail is present. Looks as though only one SMPS is working Now there's a surprise ... and the protect circuit does not monitor rail imbalance (or protect circuit is powered solely from the blown SMPS ) So I will have to get at least one of those drivers Why not push the boat out, and get TWO, Nigel ...? Arfa I forgot to say the mixer section works as output at line-out. The first ebay actual geographic UK supplier I found 7,000 good feedback from buyers 0 neutral 0 negative why does that look highly suspicious to me? Next was China with .co.uk URL, blah blah blah |
#7
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Talk of pirated components. Now extracted and laying the device on a
flat surface, it rocks, the backing metal copper slab has a curve in the sense that it will not flatten out on tightening the bolt. No indication of the white goo overheating , but what temp to permanently deform copper? probably made like that and poor heat conduction to the heatsink proper. |
#8
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On Thu, 31 Jul 2014 13:24:04 +0100 N_Cook wrote in
Message id: : The first ebay actual geographic UK supplier I found 7,000 good feedback from buyers 0 neutral 0 negative why does that look highly suspicious to me? They only count the last 12 months. I have a 100% seller rating with 562 feedbacks as well, and 5 stars on 4 categories + a 4.9 stars on the fifth. (but never had a bad feedback at all, even going back to the beginning) You do have to work hard to keep customers happy. |
#9
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![]() "N_Cook" wrote in message ... On 31/07/2014 12:23, Arfa Daily wrote: "N_Cook" wrote in message ... Looks like porkies from the owner. Main +V rail is missing from the PAs but the -V rail is present. Looks as though only one SMPS is working Now there's a surprise ... and the protect circuit does not monitor rail imbalance (or protect circuit is powered solely from the blown SMPS ) So I will have to get at least one of those drivers Why not push the boat out, and get TWO, Nigel ...? Arfa I forgot to say the mixer section works as output at line-out. The first ebay actual geographic UK supplier I found 7,000 good feedback from buyers 0 neutral 0 negative why does that look highly suspicious to me? Next was China with .co.uk URL, blah blah blah You're just a suspicious cynic. The guy that I use for most of my bits has over 16000 feedback, and only a very few neutrals and negatives. How do you suppose that the person that you looked at managed to arrange 7000 fraudulent "good" feedbacks ? And if you really believe that they are, then you should do your civic duty on behalf of us all, and report him ... Arfa |
#10
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![]() "N_Cook" wrote in message ... Talk of pirated components. Now extracted and laying the device on a flat surface, it rocks, the backing metal copper slab has a curve in the sense that it will not flatten out on tightening the bolt. No indication of the white goo overheating , but what temp to permanently deform copper? probably made like that and poor heat conduction to the heatsink proper. So, does it look like it's been replaced before ? If not, then it must be an original Yammy fitted part, and if they can't get it right sourcing their bits, what makes you think that anything that you buy from eBay, or a Chinese supplier, is going to be any worse than that ? And if you think that it has overheated, either by itself, or by virtue of the fact that it was bent when originally installed, then why would the paste be showing no signs of overheating ? Arfa |
#11
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On 31/07/2014 14:53, JW wrote:
On Thu, 31 Jul 2014 13:24:04 +0100 N_Cook wrote in Message id: : The first ebay actual geographic UK supplier I found 7,000 good feedback from buyers 0 neutral 0 negative why does that look highly suspicious to me? They only count the last 12 months. I have a 100% seller rating with 562 feedbacks as well, and 5 stars on 4 categories + a 4.9 stars on the fifth. (but never had a bad feedback at all, even going back to the beginning) You do have to work hard to keep customers happy. I don't know what the statistics are but all the times packages disappear in the post, wrongly transcribed addresses, pilfering within the postal system etc. I used to go to viewings of the monthly auctions of all the packages (not lettters) stuff that could not be delivered by the UK Royal Mail in southern England, returned to Portsmouth at one time. In terms of volume about 50 cubic metres a month. But those situations are always interpretted by customers as faults of the supplier, so where are all those negative feedbacks ? |
#12
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On 31/07/2014 16:02, Arfa Daily wrote:
"N_Cook" wrote in message ... Talk of pirated components. Now extracted and laying the device on a flat surface, it rocks, the backing metal copper slab has a curve in the sense that it will not flatten out on tightening the bolt. No indication of the white goo overheating , but what temp to permanently deform copper? probably made like that and poor heat conduction to the heatsink proper. So, does it look like it's been replaced before ? If not, then it must be an original Yammy fitted part, and if they can't get it right sourcing their bits, what makes you think that anything that you buy from eBay, or a Chinese supplier, is going to be any worse than that ? And if you think that it has overheated, either by itself, or by virtue of the fact that it was bent when originally installed, then why would the paste be showing no signs of overheating ? Arfa Looks original soldering to me. Maybe a couple of reworked minor SMD elsewhere If the overheating was very short lived, then perhaps no time for any external signs but enough energy to shatter the die as the heat could not exit quick enough. I will try and measure the curvature. |
#13
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10.4mm wide rear tab. Holding one side down on a piece of mirror glass
then I can just enter 0.09mm of feeler gauges into the gap on the other side. No idea what that curvature means for sillypads and heat transfer. |
#14
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![]() "N_Cook" wrote in message ... 10.4mm wide rear tab. Holding one side down on a piece of mirror glass then I can just enter 0.09mm of feeler gauges into the gap on the other side. No idea what that curvature means for sillypads and heat transfer. So what's that then ? 90 microns is it ? I wouldn't have thought that was particularly significant, particularly if the heat transfer medium was a pad. Arfa |
#15
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![]() "N_Cook" wrote in message ... On 31/07/2014 14:53, JW wrote: On Thu, 31 Jul 2014 13:24:04 +0100 N_Cook wrote in Message id: : The first ebay actual geographic UK supplier I found 7,000 good feedback from buyers 0 neutral 0 negative why does that look highly suspicious to me? They only count the last 12 months. I have a 100% seller rating with 562 feedbacks as well, and 5 stars on 4 categories + a 4.9 stars on the fifth. (but never had a bad feedback at all, even going back to the beginning) You do have to work hard to keep customers happy. I don't know what the statistics are but all the times packages disappear in the post, wrongly transcribed addresses, pilfering within the postal system etc. I used to go to viewings of the monthly auctions of all the packages (not lettters) stuff that could not be delivered by the UK Royal Mail in southern England, returned to Portsmouth at one time. In terms of volume about 50 cubic metres a month. But those situations are always interpretted by customers as faults of the supplier, so where are all those negative feedbacks ? I've been buying **** off of eBay for probably ten years now, and in all that time, I have only had one package not turn up in the time expected - and that includes many items bought from China. And as it happens, the errant parcel did actually turn up about a week later, after the company had sent a replacement out, following a 'private' contact to them. I most certainly didn't leave them bad feedback, as the non-delivery obviously wasn't their problem, and they went out of their way to resolve the problem as quickly as possible. As JW commented, you have to work hard at customer service. I have been selling on eBay for quite some time, and I also have never received bad feedback . As I commented elsewhere, how do you think it would be possible for your seller to have arranged for himself to get all this feedback in a fraudulent way ? Arfa |
#16
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On 01/08/2014 01:56, Arfa Daily wrote:
"N_Cook" wrote in message ... On 31/07/2014 14:53, JW wrote: On Thu, 31 Jul 2014 13:24:04 +0100 N_Cook wrote in Message id: : The first ebay actual geographic UK supplier I found 7,000 good feedback from buyers 0 neutral 0 negative why does that look highly suspicious to me? They only count the last 12 months. I have a 100% seller rating with 562 feedbacks as well, and 5 stars on 4 categories + a 4.9 stars on the fifth. (but never had a bad feedback at all, even going back to the beginning) You do have to work hard to keep customers happy. I don't know what the statistics are but all the times packages disappear in the post, wrongly transcribed addresses, pilfering within the postal system etc. I used to go to viewings of the monthly auctions of all the packages (not lettters) stuff that could not be delivered by the UK Royal Mail in southern England, returned to Portsmouth at one time. In terms of volume about 50 cubic metres a month. But those situations are always interpretted by customers as faults of the supplier, so where are all those negative feedbacks ? I've been buying **** off of eBay for probably ten years now, and in all that time, I have only had one package not turn up in the time expected - and that includes many items bought from China. And as it happens, the errant parcel did actually turn up about a week later, after the company had sent a replacement out, following a 'private' contact to them. I most certainly didn't leave them bad feedback, as the non-delivery obviously wasn't their problem, and they went out of their way to resolve the problem as quickly as possible. As JW commented, you have to work hard at customer service. I have been selling on eBay for quite some time, and I also have never received bad feedback . As I commented elsewhere, how do you think it would be possible for your seller to have arranged for himself to get all this feedback in a fraudulent way ? Arfa Auction houses have always accepted bids from the chandeliers, so anything is possible. The numbers just look highly suspicious, like those "democracies" where the incumbent gets back in with a 97% election result in their favour, or Kent Police who had something like a 114% burglary clear-up rate one year. |
#17
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On 01/08/2014 01:37, Arfa Daily wrote:
"N_Cook" wrote in message ... 10.4mm wide rear tab. Holding one side down on a piece of mirror glass then I can just enter 0.09mm of feeler gauges into the gap on the other side. No idea what that curvature means for sillypads and heat transfer. So what's that then ? 90 microns is it ? I wouldn't have thought that was particularly significant, particularly if the heat transfer medium was a pad. Arfa All the white goo made it look like sillypads, but I just removed it and its mica sheet. Yes, the rocking looked bad but measurement looks tiny, how the cookie crumbles. |
#18
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On 01/08/2014 08:42, N_Cook wrote:
On 01/08/2014 01:37, Arfa Daily wrote: "N_Cook" wrote in message ... 10.4mm wide rear tab. Holding one side down on a piece of mirror glass then I can just enter 0.09mm of feeler gauges into the gap on the other side. No idea what that curvature means for sillypads and heat transfer. So what's that then ? 90 microns is it ? I wouldn't have thought that was particularly significant, particularly if the heat transfer medium was a pad. Arfa All the white goo made it look like sillypads, but I just removed it and its mica sheet. Yes, the rocking looked bad but measurement looks tiny, how the cookie crumbles. Another thing to add to the autopsy. The retaining screw on this one needed 1/4 turn to tighten, 1/8 on the surviving one. Not loose as a spring washer on each but only the applied force of a half compressed spring washer, plus rigid mica and curving could have meant failure sometime in normal use. |
#19
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![]() Auction houses have always accepted bids from the chandeliers, so anything is possible. The numbers just look highly suspicious, like those "democracies" where the incumbent gets back in with a 97% election result in their favour, or Kent Police who had something like a 114% burglary clear-up rate one year. If you think that eBay don't have automated software running to spot this sort of thing, then you really are a bit naiive as to the way they work. Trust me, nothing gets by them. Arfa |
#20
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7001 implied positive supplier feedback I suppose, now.
This driver has no curved back, same logo , but different typography, whether that means anything I'll assume not. Isolated PS + PAs board now has clicking relay and full +/- rails on the PAs , so time to reassemble it all and full testing. Just one remaining poser. The owner insists , the last time it was used was with 2 mic inputs only and low level of output. I suppose it is just possible that with the long-term mechanical stressing to the PPE , because of the bowed backing, and heat build up, then a switch-off imbalance surge could have been the final straw and the encapsulation breaking at that point , plus a die failure, and any noise would be disguised as normal speaker switch-off pop or 2. |
#21
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back working again.
In case 1 or more devices were pirated, a pic http://diverse.4mg.com/TOP249.jpg left one RTV survived the desoldering, normal datecode plastic mould mark and overlay "7segment" date of 2012, right one different datecode structure |
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