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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

Neither me or owner will spend out on a new optical unit (failed laser),
big spondulics. But a near industry standard KSS 213C looked somewhat
similar , so I tried it out. This one laying around , unknown condition,
from some scrapped something. The ribbon feed lines for the 3 laser pins
matched , the other 2 deck motor+switch leads matched up, so tried it
out. Laser lit but logic of the end stops wrong so swapped the optical
unit across to the original (scrapper would not have mechanically fitted
in the Denon anyway). Required some bodging to fit, straightforward but
too much for detailing here, but sledge etc worked .
Adjusted power pot and cleaned lens and now consistently reads data
track and plays about first 2 minutes track1 of any CD I try, faulters
and stops, will not play any track 2 or higher.
I suspect the registration of the centre limit switch is out, but could
be a problem with the rack although powers up and down the slide without
incident with only 2 volt on the motor, but I will try marking rack and
cog of the 2minute stoppages. I assume a new (cheap) KSS 213 would show
the same stoppage.
So how to adjust the end stop , ? pieces of shim material added and
subtracted in the gap between sledge and leaf switch and suck it and
see? or some other problem likely?
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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

"N_Cook" wrote in message
...
Neither me or owner will spend out on a new optical unit (failed laser),
big spondulics. But a near industry standard KSS 213C looked somewhat
similar , so I tried it out. This one laying around , unknown condition,
from some scrapped something. The ribbon feed lines for the 3 laser pins
matched , the other 2 deck motor+switch leads matched up, so tried it out.
Laser lit but logic of the end stops wrong so swapped the optical unit
across to the original (scrapper would not have mechanically fitted in the
Denon anyway). Required some bodging to fit, straightforward but too much
for detailing here, but sledge etc worked .
Adjusted power pot and cleaned lens and now consistently reads data track
and plays about first 2 minutes track1 of any CD I try, faulters and
stops, will not play any track 2 or higher.
I suspect the registration of the centre limit switch is out, but could be
a problem with the rack although powers up and down the slide without
incident with only 2 volt on the motor, but I will try marking rack and
cog of the 2minute stoppages. I assume a new (cheap) KSS 213 would show
the same stoppage.
So how to adjust the end stop , ? pieces of shim material added and
subtracted in the gap between sledge and leaf switch and suck it and see?
or some other problem likely?



I think this is a sled motor issue; I have never seen any limit switch other
than the inner (start) switch. As the tracking coil reaches it's physical
limit, a player will skip or "falter and stop" just like you describe, if
the sled does not advance.Check the voltage across the sled motor as this
process unfolds. At some point the voltage should increase to kick the sled
forward. Maybe there's a mechanical obstruction, maybe you still have wiring
issues.

Mark Z.

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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good



"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...
Neither me or owner will spend out on a new optical unit (failed laser),
big spondulics. But a near industry standard KSS 213C looked somewhat
similar , so I tried it out. This one laying around , unknown condition,
from some scrapped something. The ribbon feed lines for the 3 laser pins
matched , the other 2 deck motor+switch leads matched up, so tried it
out. Laser lit but logic of the end stops wrong so swapped the optical
unit across to the original (scrapper would not have mechanically fitted
in the Denon anyway). Required some bodging to fit, straightforward but
too much for detailing here, but sledge etc worked .
Adjusted power pot and cleaned lens and now consistently reads data track
and plays about first 2 minutes track1 of any CD I try, faulters and
stops, will not play any track 2 or higher.
I suspect the registration of the centre limit switch is out, but could
be a problem with the rack although powers up and down the slide without
incident with only 2 volt on the motor, but I will try marking rack and
cog of the 2minute stoppages. I assume a new (cheap) KSS 213 would show
the same stoppage.
So how to adjust the end stop , ? pieces of shim material added and
subtracted in the gap between sledge and leaf switch and suck it and see?
or some other problem likely?



I think this is a sled motor issue; I have never seen any limit switch
other than the inner (start) switch. As the tracking coil reaches it's
physical limit, a player will skip or "falter and stop" just like you
describe, if the sled does not advance.Check the voltage across the sled
motor as this process unfolds. At some point the voltage should increase
to kick the sled forward. Maybe there's a mechanical obstruction, maybe
you still have wiring issues.

Mark Z.


I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled motor
and associated gearing. The time between motor 'roll-ons' varies from player
to player, but is typically between about 4 and 10 seconds. If you monitor
the voltage across the motor during each period, you will see it ramp up
gently until the point is reached where the motor rolls over one or two
commutator segments. If all is well with the servo, the motor and the
mechanics, there should be no overshoot, but often there is, and the motor
will roll back a little. When I am looking for this specific problem, I
always mark some radial lines on the large top-side drive gear with a
Sharpie pen. You can then watch the behaviour of the coarse tracking
operation, doing a rough count between roll-ons. If you see the time varying
a lot, there is usually a mechanical problem with either the motor or gear
train. If you see it taking a long time to roll on round about where you are
expecting it to give trouble, you can try helping it along by giving the
gear a gentle poke in the direction it should move. If that keeps it
playing, then there you go. Maybe the sled motor on the original deck is
poor. You could always try the old trick of squirting a drop of switch
cleaner in the holes at the back, and then 'blasting' it very briefly
several times in each direction with 12 volts. That will usually clean up
the comm and brush gear enough to get it running smoothly again, proving the
point that you need to replace the motor.

You might also check the performance of the spindle motor, as this can also
cause tracking problems if it produces enough data jitter. Also, try
selecting a track well into the disc, before pressing play, and see if it
goes there ok and plays through the track, or gives trouble again a couple
of minutes in. 'Lumpy' spindle motors tend to behave better on later tracks
where the rotation speed is less. Looking at the eye pattern on a scope can
tell you a lot about tracking and jitter behaviour. The same 'clean it and
blast it' technique can also be used on spindle motors to temporarily
recover them to prove the point

Arfa

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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

On 28/08/2013 11:00, Arfa Daily wrote:


"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...



I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled
motor and associated gearing. The time between motor 'roll-ons' varies
from player to player, but is typically between about 4 and 10 seconds.
If you monitor the voltage across the motor during each period, you will
see it ramp up gently until the point is reached where the motor rolls
over one or two commutator segments. If all is well with the servo, the
motor and the mechanics, there should be no overshoot, but often there
is, and the motor will roll back a little. When I am looking for this
specific problem, I always mark some radial lines on the large top-side
drive gear with a Sharpie pen. You can then watch the behaviour of the
coarse tracking operation, doing a rough count between roll-ons. If you
see the time varying a lot, there is usually a mechanical problem with
either the motor or gear train. If you see it taking a long time to roll
on round about where you are expecting it to give trouble, you can try
helping it along by giving the gear a gentle poke in the direction it
should move. If that keeps it playing, then there you go. Maybe the sled
motor on the original deck is poor. You could always try the old trick
of squirting a drop of switch cleaner in the holes at the back, and then
'blasting' it very briefly several times in each direction with 12
volts. That will usually clean up the comm and brush gear enough to get
it running smoothly again, proving the point that you need to replace
the motor.

You might also check the performance of the spindle motor, as this can
also cause tracking problems if it produces enough data jitter. Also,
try selecting a track well into the disc, before pressing play, and see
if it goes there ok and plays through the track, or gives trouble again
a couple of minutes in. 'Lumpy' spindle motors tend to behave better on
later tracks where the rotation speed is less. Looking at the eye
pattern on a scope can tell you a lot about tracking and jitter
behaviour. The same 'clean it and blast it' technique can also be used
on spindle motors to temporarily recover them to prove the point

Arfa


I changed the position of the central limit switch action point by 1.2mm
and the same play for 2 mins only.
The Denon optical unit , marked Sanyo, does not use the usual
double-rack anti-backlash arrangement but a much cruder sort of sprung
plastic arm tensioner via the mount of the final double cog. I had to
remove the second rack on the KSS213 to fit in the available space. The
tension is now too high, the rack must be .5mm or so wider, and I'll
have to find a way of backing off the tension. The final cog to the rack
is 12 teeth and I can feel resistance 12 times a rev. Running the motor
continuously , even at low V,the inertia overcomes that lumpiness, but
that is not representative of the normal radial stepping drive, as you say.

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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

"N_Cook" wrote in message
...
On 28/08/2013 11:00, Arfa Daily wrote:


"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...



I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled
motor and associated gearing. The time between motor 'roll-ons' varies
from player to player, but is typically between about 4 and 10 seconds.
If you monitor the voltage across the motor during each period, you will
see it ramp up gently until the point is reached where the motor rolls
over one or two commutator segments. If all is well with the servo, the
motor and the mechanics, there should be no overshoot, but often there
is, and the motor will roll back a little. When I am looking for this
specific problem, I always mark some radial lines on the large top-side
drive gear with a Sharpie pen. You can then watch the behaviour of the
coarse tracking operation, doing a rough count between roll-ons. If you
see the time varying a lot, there is usually a mechanical problem with
either the motor or gear train. If you see it taking a long time to roll
on round about where you are expecting it to give trouble, you can try
helping it along by giving the gear a gentle poke in the direction it
should move. If that keeps it playing, then there you go. Maybe the sled
motor on the original deck is poor. You could always try the old trick
of squirting a drop of switch cleaner in the holes at the back, and then
'blasting' it very briefly several times in each direction with 12
volts. That will usually clean up the comm and brush gear enough to get
it running smoothly again, proving the point that you need to replace
the motor.

You might also check the performance of the spindle motor, as this can
also cause tracking problems if it produces enough data jitter. Also,
try selecting a track well into the disc, before pressing play, and see
if it goes there ok and plays through the track, or gives trouble again
a couple of minutes in. 'Lumpy' spindle motors tend to behave better on
later tracks where the rotation speed is less. Looking at the eye
pattern on a scope can tell you a lot about tracking and jitter
behaviour. The same 'clean it and blast it' technique can also be used
on spindle motors to temporarily recover them to prove the point

Arfa


I changed the position of the central limit switch action point by 1.2mm
and the same play for 2 mins only.
The Denon optical unit , marked Sanyo, does not use the usual double-rack
anti-backlash arrangement but a much cruder sort of sprung plastic arm
tensioner via the mount of the final double cog. I had to remove the
second rack on the KSS213 to fit in the available space. The tension is
now too high, the rack must be .5mm or so wider, and I'll have to find a
way of backing off the tension. The final cog to the rack is 12 teeth and
I can feel resistance 12 times a rev. Running the motor continuously ,
even at low V,the inertia overcomes that lumpiness, but that is not
representative of the normal radial stepping drive, as you say.


I guess I kind of missed the point of replacing a Sanyo laser with a used
Sony.

Bad idea - be surprised if you ever get it to work right, at least with any
acceptable combination of parts cost and time/effort.

'nuff said.

Mark Z.



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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good





I guess I kind of missed the point of replacing a Sanyo laser with a used
Sony.

Bad idea - be surprised if you ever get it to work right, at least with
any acceptable combination of parts cost and time/effort.

'nuff said.

Mark Z.


Me too. A Sanyo laser is not a Sony laser. Not a 213C or a B or a D or an E
or an F or a CL or, or ...

I'm not sure that I follow the purpose of all this anyway. It can't possibly
be a cost issue, as the common Sanyo lasers are as cheap as the Sonys - that
is a few quid. And if that is still too much money for the owner, then he
should be sent on his way, Denon under his arm, and boot on his arse ...

If you charge him realistically for the time you are spending trying to make
this bodge - and in my opinion, it *is* an unprofessional bodge, then that
must come to more than the cost of buying the laser and the ten minutes
needed to fit it. And if you are not charging him realistically, well, what
more to be said ... ?

Arfa

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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

On 29/08/2013 01:34, Mark Zacharias wrote:
"N_Cook" wrote in message
...
On 28/08/2013 11:00, Arfa Daily wrote:


"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...



I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled
motor and associated gearing. The time between motor 'roll-ons' varies
from player to player, but is typically between about 4 and 10 seconds.
If you monitor the voltage across the motor during each period, you will
see it ramp up gently until the point is reached where the motor rolls
over one or two commutator segments. If all is well with the servo, the
motor and the mechanics, there should be no overshoot, but often there
is, and the motor will roll back a little. When I am looking for this
specific problem, I always mark some radial lines on the large top-side
drive gear with a Sharpie pen. You can then watch the behaviour of the
coarse tracking operation, doing a rough count between roll-ons. If you
see the time varying a lot, there is usually a mechanical problem with
either the motor or gear train. If you see it taking a long time to roll
on round about where you are expecting it to give trouble, you can try
helping it along by giving the gear a gentle poke in the direction it
should move. If that keeps it playing, then there you go. Maybe the sled
motor on the original deck is poor. You could always try the old trick
of squirting a drop of switch cleaner in the holes at the back, and then
'blasting' it very briefly several times in each direction with 12
volts. That will usually clean up the comm and brush gear enough to get
it running smoothly again, proving the point that you need to replace
the motor.

You might also check the performance of the spindle motor, as this can
also cause tracking problems if it produces enough data jitter. Also,
try selecting a track well into the disc, before pressing play, and see
if it goes there ok and plays through the track, or gives trouble again
a couple of minutes in. 'Lumpy' spindle motors tend to behave better on
later tracks where the rotation speed is less. Looking at the eye
pattern on a scope can tell you a lot about tracking and jitter
behaviour. The same 'clean it and blast it' technique can also be used
on spindle motors to temporarily recover them to prove the point

Arfa


I changed the position of the central limit switch action point by
1.2mm and the same play for 2 mins only.
The Denon optical unit , marked Sanyo, does not use the usual
double-rack anti-backlash arrangement but a much cruder sort of sprung
plastic arm tensioner via the mount of the final double cog. I had to
remove the second rack on the KSS213 to fit in the available space.
The tension is now too high, the rack must be .5mm or so wider, and
I'll have to find a way of backing off the tension. The final cog to
the rack is 12 teeth and I can feel resistance 12 times a rev. Running
the motor continuously , even at low V,the inertia overcomes that
lumpiness, but that is not representative of the normal radial
stepping drive, as you say.


I guess I kind of missed the point of replacing a Sanyo laser with a
used Sony.

Bad idea - be surprised if you ever get it to work right, at least with
any acceptable combination of parts cost and time/effort.

'nuff said.

Mark Z.


The Denon optical unit is labelled CD11FTA3N , unless you are aware of
its Sanyo number , they are expensive to replace, presumably specials
produced by Sanyo and consequential markup.
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What a pillock, the racks are 2 different pitches , the KSS213C one
something like 21 teeth per 20mm and the Denon one is a bit coarser, I
assumed that all such racks were the same. Whether the final cog will
swap over,and tooth pitch mismatch betwwen cog and cograther than cog
and rack, will find out later

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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

I melded together a 1.25mm pitch cog with a 0.95mm one with only about
..2mm ecentricity but much the same result.
I've now noticed why pre-selecting track 2 or 5 or whatever results in
no play. The sledge is propelled to the periphery as though track 10 was
selected, so something wrong in the interpretation of "0" track data ?
or something beyond any resolution by me unless anyone has any insight?
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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

On 28/08/2013 11:00, Arfa Daily wrote:


"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...
Neither me or owner will spend out on a new optical unit (failed
laser), big spondulics. But a near industry standard KSS 213C looked
somewhat similar , so I tried it out. This one laying around ,
unknown condition, from some scrapped something. The ribbon feed
lines for the 3 laser pins matched , the other 2 deck motor+switch
leads matched up, so tried it out. Laser lit but logic of the end
stops wrong so swapped the optical unit across to the original
(scrapper would not have mechanically fitted in the Denon anyway).
Required some bodging to fit, straightforward but too much for
detailing here, but sledge etc worked .
Adjusted power pot and cleaned lens and now consistently reads data
track and plays about first 2 minutes track1 of any CD I try,
faulters and stops, will not play any track 2 or higher.
I suspect the registration of the centre limit switch is out, but
could be a problem with the rack although powers up and down the
slide without incident with only 2 volt on the motor, but I will try
marking rack and cog of the 2minute stoppages. I assume a new (cheap)
KSS 213 would show the same stoppage.
So how to adjust the end stop , ? pieces of shim material added and
subtracted in the gap between sledge and leaf switch and suck it and
see? or some other problem likely?



I think this is a sled motor issue; I have never seen any limit switch
other than the inner (start) switch. As the tracking coil reaches it's
physical limit, a player will skip or "falter and stop" just like you
describe, if the sled does not advance.Check the voltage across the
sled motor as this process unfolds. At some point the voltage should
increase to kick the sled forward. Maybe there's a mechanical
obstruction, maybe you still have wiring issues.

Mark Z.


I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled
motor and associated gearing. The time between motor 'roll-ons' varies
from player to player, but is typically between about 4 and 10 seconds.
If you monitor the voltage across the motor during each period, you will
see it ramp up gently until the point is reached where the motor rolls
over one or two commutator segments. If all is well with the servo, the
motor and the mechanics, there should be no overshoot, but often there
is, and the motor will roll back a little. When I am looking for this
specific problem, I always mark some radial lines on the large top-side
drive gear with a Sharpie pen. You can then watch the behaviour of the
coarse tracking operation, doing a rough count between roll-ons. If you
see the time varying a lot, there is usually a mechanical problem with
either the motor or gear train. If you see it taking a long time to roll
on round about where you are expecting it to give trouble, you can try
helping it along by giving the gear a gentle poke in the direction it
should move. If that keeps it playing, then there you go. Maybe the sled
motor on the original deck is poor. You could always try the old trick
of squirting a drop of switch cleaner in the holes at the back, and then
'blasting' it very briefly several times in each direction with 12
volts. That will usually clean up the comm and brush gear enough to get
it running smoothly again, proving the point that you need to replace
the motor.

You might also check the performance of the spindle motor, as this can
also cause tracking problems if it produces enough data jitter. Also,
try selecting a track well into the disc, before pressing play, and see
if it goes there ok and plays through the track, or gives trouble again
a couple of minutes in. 'Lumpy' spindle motors tend to behave better on
later tracks where the rotation speed is less. Looking at the eye
pattern on a scope can tell you a lot about tracking and jitter
behaviour. The same 'clean it and blast it' technique can also be used
on spindle motors to temporarily recover them to prove the point

Arfa



Arfa,

Sorry to gate crash the thread, just wondering if you got my email
regarding the Yammy amp-tuner, the Samsung Telly and the Panny Freeview
DVD recorder?

Regards,

Stephen.


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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good



"Stephen" wrote in message
...
On 28/08/2013 11:00, Arfa Daily wrote:


"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...
Neither me or owner will spend out on a new optical unit (failed
laser), big spondulics. But a near industry standard KSS 213C looked
somewhat similar , so I tried it out. This one laying around ,
unknown condition, from some scrapped something. The ribbon feed
lines for the 3 laser pins matched , the other 2 deck motor+switch
leads matched up, so tried it out. Laser lit but logic of the end
stops wrong so swapped the optical unit across to the original
(scrapper would not have mechanically fitted in the Denon anyway).
Required some bodging to fit, straightforward but too much for
detailing here, but sledge etc worked .
Adjusted power pot and cleaned lens and now consistently reads data
track and plays about first 2 minutes track1 of any CD I try,
faulters and stops, will not play any track 2 or higher.
I suspect the registration of the centre limit switch is out, but
could be a problem with the rack although powers up and down the
slide without incident with only 2 volt on the motor, but I will try
marking rack and cog of the 2minute stoppages. I assume a new (cheap)
KSS 213 would show the same stoppage.
So how to adjust the end stop , ? pieces of shim material added and
subtracted in the gap between sledge and leaf switch and suck it and
see? or some other problem likely?


I think this is a sled motor issue; I have never seen any limit switch
other than the inner (start) switch. As the tracking coil reaches it's
physical limit, a player will skip or "falter and stop" just like you
describe, if the sled does not advance.Check the voltage across the
sled motor as this process unfolds. At some point the voltage should
increase to kick the sled forward. Maybe there's a mechanical
obstruction, maybe you still have wiring issues.

Mark Z.


I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled
motor and associated gearing. The time between motor 'roll-ons' varies
from player to player, but is typically between about 4 and 10 seconds.
If you monitor the voltage across the motor during each period, you will
see it ramp up gently until the point is reached where the motor rolls
over one or two commutator segments. If all is well with the servo, the
motor and the mechanics, there should be no overshoot, but often there
is, and the motor will roll back a little. When I am looking for this
specific problem, I always mark some radial lines on the large top-side
drive gear with a Sharpie pen. You can then watch the behaviour of the
coarse tracking operation, doing a rough count between roll-ons. If you
see the time varying a lot, there is usually a mechanical problem with
either the motor or gear train. If you see it taking a long time to roll
on round about where you are expecting it to give trouble, you can try
helping it along by giving the gear a gentle poke in the direction it
should move. If that keeps it playing, then there you go. Maybe the sled
motor on the original deck is poor. You could always try the old trick
of squirting a drop of switch cleaner in the holes at the back, and then
'blasting' it very briefly several times in each direction with 12
volts. That will usually clean up the comm and brush gear enough to get
it running smoothly again, proving the point that you need to replace
the motor.

You might also check the performance of the spindle motor, as this can
also cause tracking problems if it produces enough data jitter. Also,
try selecting a track well into the disc, before pressing play, and see
if it goes there ok and plays through the track, or gives trouble again
a couple of minutes in. 'Lumpy' spindle motors tend to behave better on
later tracks where the rotation speed is less. Looking at the eye
pattern on a scope can tell you a lot about tracking and jitter
behaviour. The same 'clean it and blast it' technique can also be used
on spindle motors to temporarily recover them to prove the point

Arfa



Arfa,

Sorry to gate crash the thread, just wondering if you got my email
regarding the Yammy amp-tuner, the Samsung Telly and the Panny Freeview
DVD recorder?

Regards,

Stephen.


Nope. When did you send it ? To arfa{dot}daily{at}ntlworld{dot}com yes ?
That address definitely works ok. I have received at least five mails on it
today, and have just sent myself one from another address, and it was
delivered immediately.

Arfa

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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

On 29/08/2013 02:42, Arfa Daily wrote:


"Stephen" wrote in message
...
On 28/08/2013 11:00, Arfa Daily wrote:


Regards,

Stephen.


Nope. When did you send it ? To arfa{dot}daily{at}ntlworld{dot}com yes
? That address definitely works ok. I have received at least five mails
on it today, and have just sent myself one from another address, and it
was delivered immediately.

Arfa


Talk about illogical, machine readable valid em address you deliberately
don/t spoof in usenet headers but spoofed em address in the body.


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Default Hacking a Denon RCD M35DAB, CD of 2006, so far so good

On 29/08/2013 02:42, Arfa Daily wrote:


"Stephen" wrote in message
...
On 28/08/2013 11:00, Arfa Daily wrote:


"Mark Zacharias" wrote in message
...
"N_Cook" wrote in message
...
Neither me or owner will spend out on a new optical unit (failed
laser), big spondulics. But a near industry standard KSS 213C looked
somewhat similar , so I tried it out. This one laying around ,
unknown condition, from some scrapped something. The ribbon feed
lines for the 3 laser pins matched , the other 2 deck motor+switch
leads matched up, so tried it out. Laser lit but logic of the end
stops wrong so swapped the optical unit across to the original
(scrapper would not have mechanically fitted in the Denon anyway).
Required some bodging to fit, straightforward but too much for
detailing here, but sledge etc worked .
Adjusted power pot and cleaned lens and now consistently reads data
track and plays about first 2 minutes track1 of any CD I try,
faulters and stops, will not play any track 2 or higher.
I suspect the registration of the centre limit switch is out, but
could be a problem with the rack although powers up and down the
slide without incident with only 2 volt on the motor, but I will try
marking rack and cog of the 2minute stoppages. I assume a new (cheap)
KSS 213 would show the same stoppage.
So how to adjust the end stop , ? pieces of shim material added and
subtracted in the gap between sledge and leaf switch and suck it and
see? or some other problem likely?


I think this is a sled motor issue; I have never seen any limit switch
other than the inner (start) switch. As the tracking coil reaches it's
physical limit, a player will skip or "falter and stop" just like you
describe, if the sled does not advance.Check the voltage across the
sled motor as this process unfolds. At some point the voltage should
increase to kick the sled forward. Maybe there's a mechanical
obstruction, maybe you still have wiring issues.

Mark Z.


I would agree with everything that Mark says. The lens tracks across the
disc with a sort of 'wave' motion, the 'fine' part of this process being
handled by the lens tracking coils, and the 'coarse' part by the sled
motor and associated gearing. The time between motor 'roll-ons' varies
from player to player, but is typically between about 4 and 10 seconds.
If you monitor the voltage across the motor during each period, you will
see it ramp up gently until the point is reached where the motor rolls
over one or two commutator segments. If all is well with the servo, the
motor and the mechanics, there should be no overshoot, but often there
is, and the motor will roll back a little. When I am looking for this
specific problem, I always mark some radial lines on the large top-side
drive gear with a Sharpie pen. You can then watch the behaviour of the
coarse tracking operation, doing a rough count between roll-ons. If you
see the time varying a lot, there is usually a mechanical problem with
either the motor or gear train. If you see it taking a long time to roll
on round about where you are expecting it to give trouble, you can try
helping it along by giving the gear a gentle poke in the direction it
should move. If that keeps it playing, then there you go. Maybe the sled
motor on the original deck is poor. You could always try the old trick
of squirting a drop of switch cleaner in the holes at the back, and then
'blasting' it very briefly several times in each direction with 12
volts. That will usually clean up the comm and brush gear enough to get
it running smoothly again, proving the point that you need to replace
the motor.

You might also check the performance of the spindle motor, as this can
also cause tracking problems if it produces enough data jitter. Also,
try selecting a track well into the disc, before pressing play, and see
if it goes there ok and plays through the track, or gives trouble again
a couple of minutes in. 'Lumpy' spindle motors tend to behave better on
later tracks where the rotation speed is less. Looking at the eye
pattern on a scope can tell you a lot about tracking and jitter
behaviour. The same 'clean it and blast it' technique can also be used
on spindle motors to temporarily recover them to prove the point

Arfa



Arfa,

Sorry to gate crash the thread, just wondering if you got my email
regarding the Yammy amp-tuner, the Samsung Telly and the Panny
Freeview DVD recorder?

Regards,

Stephen.


Nope. When did you send it ? To arfa{dot}daily{at}ntlworld{dot}com yes
? That address definitely works ok. I have received at least five mails
on it today, and have just sent myself one from another address, and it
was delivered immediately.

Arfa


I've emailed 3 times to you address. I'm not getting any messages
bounced back.

well here it is reproduced: If you could email your reply to

sierra tango echo pappa hotel echo november tango echo november {at}
tesco.net

(take out the words before the {at} leaving the first letters only to
form the first half of the emaila address)

Hi Arfa (Sorry I don't know your real name... :-(

Its very brave of you to put your email address in the newsgroups. I did
that when I first started using newgroups. Within days I was getting
over 100 spam emails every day. I soon learned and put a munged email
address in of :-)

I've now got 3 items for repair.

I get given faulty kit for free all the time and most of the time it
turns out to be a PSU fault. I usually assume its dried out or gone
high ESR caps. So I replace PSU caps with Panasonic FM or FC series
caps. I find I can fix most PSU faults simply by replacing the caps 9
times out of 10.

The first is a Samsung 32inch LCD TV, samsung le32b450c4w.This tactic
has not worked on this TV. Symptoms is that the TV will not power up,
the on/off LED flashes 3 times every time I try to take it out of standby.

It has a PSU & inverter board, its a BN44-00260A ....

So I suspect it s a precision voltage reference IC or a switcher IC
seeing as the cap treatment did not work.

The second one is the Yamaha DAB/FM/AM amplifier tuner model RX-V100D as
illustrated
http://www.ebay.co.uk/itm/YAMAHA-RX-...item3cd2f03345

This one will not power up at all. I suspect the fault to be with the
voltage standby circuit. as this needs to work before the rest of the
amplifier will start.

The 3rd item is a Freeview DVD recorder, a Panasonic DMR EZ25. It is
displaying the error code U81 on its display which basically means the
freeview tuner could not start due to a PSU fault. I had this fault
before and I fixed it with a load of caps. It started working again and
then failed again a year later. I suspect an IC or transistor now.

http://www.avforums.com/forums/blu-r...ed-solved.html
seems to give more info on the Panasonic DMR EZ25 fault. Its an IC 1508
I believe.....

Looking forward to your response.

Regards

Stephen

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