According to :
[ ... ]
The strongest? That may depend on the maker rather than the type. I
like Greenfield when the company is paying for them but my personal
stock is mostly cheapies or second-hand good ones that I have reground.
The most likely tap to get broken is a carbon steel tap in the
6-32 size. This is because the thread is too coarse for the diameter.
Note that the 32 TPI is commonly found in three sizes -- 10-32, 8-32,
and 6-32. 6-32 should never have become a standard.
HSS is stronger than carbon steel.
Two-flute is probably the strongest of the ones available in
6-32, and for anything other than blind holes a gun tap would be my
choice.
Other than these comments, I think that the OP's questions have
already been well answered.
Enjoy,
DoN.
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