For me, I'd simply CNC plasma cut one out, bend it, then harden as needed.
I just made a dandy 2" for my uncle. I have to turn the wood for the two wood
'grips' - the metal is 3/8" and the tool is maybe 18" - that sucker has heft!
I cut two small circles (1/4's really) at the back of the square cutout.
These are round so there is lots of place for dirt!

If you need help, let me know. Piece of pie. I'll leave bending and finish up
to the end user for their needs.

Martin [ Now Lufkin cutting Edge Design, LLC ]
Martin Eastburn
@ home at Lions' Lair with our computer lionslair at consolidated dot net
NRA LOH, NRA Life
NRA Second Amendment Task Force Charter Founder



Ted Edwards wrote:
LP wrote:

I have an offset wrench for my router such as the ones at the bottom
of this page:

http://www.woodpeck.com/plungelift.html

...
My thought is to MIG a weld bead along the jaws and then regrind to
the correct size.


Buy a metric wrench of the right size, cut handle off near open end
wrench part, bend handle to make the second bend. Heat and hammer to
get a nice sharp bend then weld onto wrench portion. Any softening of
the handle from bending heat shouldn't matter and MIG is fast enough
that you should be able to make the weld with out softening the wrench.

Ted

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