Thread: ESR Meter MK-II
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Wayne Tiffany
 
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Default ESR Meter MK-II

I just wanted to share my recent experience with building the ESR meter,
batch number 7214211 for anyone interested. I ordered from John's Jukes
Ltd. and was told to expect it in a week or so. Heck with that - I got it
in 3 days! So, that weekend I started on it. I had already read all the
instructions before starting (I know, one of those...) so the start of
assembling was easy - unpack things into a small tray and have at it. Not
knowing for sure what I was going to receive, I had printed out the
downloaded instructions in color to pre-study and assist me. Keep in mind
that these are only comments to help Bob & others, not complaints - I am
well pleased with the kit and the meter.

1. The kit came with a set of printed instructions in black and white and I
found my color ones to be a handy reference for verification.

2. The kit also came with a page with 2 corrections. It would be nice for
Bob to get the internet copies updated.

3. Page 9 is missing the identification of figure 7. I was trying to do
this project slowly & carefully and it took a bit to find it and make sure I
understood the point.

4. I chose to put longer wires on the switch & posts so I could separate
the front panel from the circuit board. User preference.

5. I wasn't able to bend the battery holder tab on the large one far enough
to directly solder it to the smaller one per the instructions. I had to
join them with a short piece of wire. Not a problem.

6. The annotation on Fig. 13 for the tape that holds the battery holders is
mis-spelled in that it's missing an "l". Then you could also go to the
point that all tape has 2 sides... :-)

7. I found that the schematic called for D3 & D4 to be 1N4002, when in fact
the supplied ones were 1N4004. Fig 9a & the parts list show them as 1N4004.

8. For me the easiest way to install the components was to pick a resistor,
bend all of that value, and then install them. That way it was a double
check right then as to whether or not I had found them all. When I got down
to the last two resistors, I hunted all over the board to find a home for
them. Upon not finding them, I finally went back to the Parts List and saw
that they were only for calibration and didn't have a home. Guess I didn't
*completely* read the instructions. :-(

9. I only used about 10% of the included solder. It was certainly more
than plenty, but better than running out.

10. The silk screening verbiage didn't exactly match the diagrams, but it
wasn't a problem.

Bottom line is that all the parts were there and in good condition. I was
able to assemble the kit, run the diagnostics (all ok), and use it without
having to ask anyone anything. Good job guys! Bob, consider this my
returned Quality Control Card.

WT