I am using adjustable jack posts to level some sagging in my house - a
21' x 26' Cape. The greatest amount of sagging is about 1 ¾" to 2".
The house sags in three distinct areas:
1) Toward the center, along the center beam (originally on three
lally columns)
2) Around the stairs (north side of the center beam [NCB])
3) Along the wall bisecting the house, roughly in half, and
providing (south of the center beam [SCB]) the entry to the kitchen
Gradual extension of the jack post screws (placed under the center
beam and additional plates along various strategic points, SCB, shows
good results with about 3/8" to ½" already regained. This is where the
inexcusable under-design (1947 construction) of the house becomes
evident. The wall which bisects the house north-south and provides the
entry into the kitchen does not rest on a joist. It is instead placed
right smack in the middle, between two joists (7" joists, placed 16"
OC). This wall happens to carry the load for the finished second floor
and is supported by ¾" subfloring only!!!
As the center beam and the joists are beginning to move back into
proper level, the boards under the kitchen entryway wall are beginning
to bow even more. I need to add that this particular area was already
sunk lower than the rest of the house, for obvious reasons. The house
contained a sag within the sag as the main floor came down due to the
settlement of the lally columns, and the kitchen entryway wall itself
then also sagged somewhat (1/2") below the floor level, more or less.
To fix this condition, I plan to add a span of a 5" x 7" beam running
between the joists and directly under the offending wall. Two jack
posts will be placed under the added beam, ensuring that I am raising
the wall in question, along with the rest of the structure.
Once the add-on beam is in place and the leveling is complete, I plan
on adding perpendicular 2"x10" plates securing the add-on beam to both
adjoining existing joists. The permanent supporting new lally columns,
on concrete footings, will go under the new perpendicular plates,
distributing the load along three members.
If you are still reading, here are my questions:
Can I fabricate the 5"x7" beam by combining ¾" plywood with 2x7"
boards? I've heard of this done and it seems to make sense, but I am
not sure if this is a better method than a solid beam. I can see both
sides of the argument: a solid beam can deform in unison due to
internal flaws, etc. OTOH it is a solid piece(!) while a composite
might offer more rigidity, if done correctly, but more components are
involved.
As far as composite beams go - what is the correct method of producing
them? Liquid nails, fasteners, wood glue, clamps?
Anyway, I would appreciate any comments and suggestions you can make.
I am not a professional builder, by trade - as you can tell - and my
methods and ideas might be completely off the mark with the above. If
you tell me I am nuts, I won't take it the wrong way. Thank you for
bearing with it [NPI]!
Michael