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Ed Huntress Ed Huntress is offline
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Default Round Nose Finishing Tool VS Vertical Shear VS Round Insert Turning Tool VS ??? Round Shear ???

On Wed, 10 Jan 2018 17:05:05 -0700, Bob La Londe
wrote:

Ok, which is going to give the best finish turning 416 (or 300 series
for that matter) when you have to creep up on the final dimensions in
order to reduce work piece deflection.

A vertical shear (which is what I used) leaves much better finish than
the roughing tool I was using the other day on that taper, but it took 3
passes to get "decent", and I still had to spend a fair amount of time
with multiple grades of emery cloth to get a smooth brushed looking
finish. Its hard to creep on on too because you have to resharpen it or
atleast move it up or down on the tool post atleast once in that time.

I originally ground the vertical shear to get a "better" finish on mild
steel. It does that, but better is relative.

I did the usual Google searches for getting better finish results
turning stainless and a "round shear" came up in one result, but the
PhotoBucket virus ate the pictures so I am not sure what they were
talking about. Some search for that term came up with what looks like
round carbide turning inserts for wood. They also look a lot like the
round inserts used on some face mills.

The other result I cam across were a few conversations about using a
radius nose tool. Some argued they got great results with a veyr small
radius and a large feed. Others said quit the opposite and said to make
the radius nose on a finishing tool as large as you can and use a small
feed. WHAT!?!?

Yeah, I have discovered the harmonic you sometimes get in the middle of
a long span. For straight pieces a steady rest was recommended by some
guys, but that doesn't work for a taper.


Do you mean a steady rest or a follow rest? A follow rest won't work
on a taper, but a steady rest will.

However, it's unlikely that a steady rest would work in your
situation, because you can't turn past it.

One guy said he wrapped a
couple lengths of chain around the work and hung a five pound weight
from it. Dang-it. Wild. Note: The very light passes to finish with
the vertical shear did not seem to develop the harmonic resonance, but I
was turning really slow.