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On 17 Jul 2014 01:38:01 GMT, "DoN. Nichols"
wrote:
On 2014-07-16, wrote:
I have a couple of Ridgid pipe cutters. They are fine for many cuts in
copper but when cutting thin brass conduits even a slightly blunt
cutting wheel causes problems.
Replacement wheels cost $10+ here.
Questions:
1) Has anybody tried sharpening them? I had a go with a diamond hone
while clamping the wheel on its mandrel in a lathe. The jury is out on
the result.
I would be more tempted to use a toolpost grinder with the
compound set to parallel the sides of the wheel.
2) There are at least two kinds of wheels: Copper and stainless steel.
What is the difference? Would the stainless steel cutter be better for
the thin-walled brass conduit? Will the stainless steel cutter cut
copper but not vice versa?
As in "made for copper" or "looking like copper"? If the
latter, I would suspect that in reality it is simply copper-plated
steel, intended to minimize rust.
If made for use on copper, I would expect it to be sharper, as
the stainless would take more force to cut, and might crush the edge of
a sharp and hard wheel.
I should mention that I use the cutters to cut rings of various
diameters in copper and brass which means quite a few cuts and
consequent expense if the wheels have to be replaced frequently.
Hmm ... the cutter makes for less waste material, compared to
even the thinnest grooving tool.
Do you use it in the lathe, or do you turn it around the
pipe/tubing by hand?
Is it possible to make a toolpost mount for the cutting wheel,
and use it up close to a collet for maximum support.
Thanks.
The wheels that come with the two Ridgid tube cutters (apparently a
"pipe" something bigger), #10 and #20, are F-158 which are designated
to cut "copper, aluminum and brass". You can replace them with a
slightly more expensive E2990 which is designated to cut stainless
steel. If I understand you correctly to use these to cut brass would
not be a good option.
I use these manually although on occasions I have been known to grip
the end of the tubing in a chuck for ease of manipulation.
I have cut the rings on the lathe using a parting tool but that has
its own problems: The bigger the diameter and the thinner the wall of
the pipe the more difficult the procedure. Cutting the brass conduits
this way is impossible.
I wonder how many spare cutting wheels would I be able to buy for the
cost of one tool post grinder :-)
I suspect in the end the thing will be to try a new F-158, E2990 and a
sharpened F-158 side by side and see which performs the best.
Michael Koblic,
Campbell River, BC
The last time I had to cut a large quantity of thin wall brass tubing I
used a jewelers slitting saw in an arbor chucked up in the lathe
spindle. I removed the tool post, drilled a piece of steel to accept
the tubing diameter mounted it on the compound and used the
power feed to advance the tubing into the saw blade. After the
setup was fine tuned (feed and spindle speed.) I cut thousands
of those parts within .001" length using only one .005" thick
saw blade. Jewelers saw blades are inexpensive and available
on ebay. If you want to get fancy you could use a 5C collet
block and you will reduce or eliminate marks on the tubing
OD.
Best Regards
Tom.
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