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Lloyd E. Sponenburgh[_3_] Lloyd E. Sponenburgh[_3_] is offline
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Default Minimize burrs drilling Aluminum

Jon Elson fired this volley in news:r-
:

If the work is clamped securely, you can use an end mill to drill
through. It leaves a lot less burr than a regular drill bit.


To ensure proper chip clearing (even with center-cutting mills), you should
first drill a pilot hole about 30% of the finished diameter.

LLoyd