On 2012-10-26, Tom Gardner Mars@Tacks wrote:
What is the best way to cut 500 pieces as close to burr-free as possible
or the easiest way to remove the burr? I can't visualize a punch and
die to do the job but I wonder if there is a way. I cut them now on a
band saw and use a fine belt sander. It's very time consuming and the
parts get hot.

I would consider abrasive water jet cutting for that. I'm not
sure how well laser cutting works for aluminum, but water jet should be
fine.

Enjoy,
DoN.

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