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Gerald Ross[_3_] Gerald Ross[_3_] is offline
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Default Cutting deep dados

wrote:
Building a workbench. Plans call for a dado (4 of them) to
hold cross braces at the ends. The dado cut is to be
1 1/2 inches deep by 3 inches wide. My 6 inch dado
with the adjustable dial (Freud) can only cut 1 inch deep
or less.

Suggestions?

Thought of the following solutions but hope there might
be others:

1) use regular sawblade and make the cuts (tedious as the
dados have to be 3 inches wide), by going back and
forth over the length of the cut.

2) use a router

3) use the Freud dado and use a router for
the last 1/2 inch.

4) chop them out - saw and chisel - ala mortise/tenon.

5) buy a 8" dado set. Expensive for a good set. I'd like
to see if there is a $50 solution first.

- How about it? Is there a good way of doing this?

MJ


What I have done in a similar situation is to use the table saw. An
accurate cut on each side then multiple cuts in between approximately
1/4 to 1/3 inches apart. Break out the strips with a chisel then
level the bottom with a chisel. Quick and cheap. Or quick and dirty.

--
Gerald Ross
Cochran, GA

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