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Posted to rec.crafts.metalworking
Karl Townsend Karl Townsend is offline
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Default End mill life expectancy

Sounds like you broke it, not dulled it. Look at the tool, is it dull?
Did you weld AL to it? Did you make it work in a huge pile of
unremoved chips.

I go by feel. You can look at the chips. If they are fine little wispy
things you got too much RPM vs feed.

Use a larger end mill if you possibly can.

With the right cutting conditions, an end mill lasts forever in AL.

Karl