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Bob Engelhardt Bob Engelhardt is offline
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Default Those wretched cross-holes

Michael Koblic wrote:
I tried to drill a 3/16" cross-hole in a small steel cylinder (0.3125"
diameter,...


Ummm ... that leaves only a 1/16" "wall" to resist the clamping force.
Maybe the part is collapsing a touch & binding on the bit. Just a WAG.

Try this: clamp with the axis parallel to the vise jaws. 90 degrees to
what you're doing.

Bob