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Karl Townsend Karl Townsend is offline
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Default Carbon brushes, how do they attach the wire?


Others have said how "they" do it, as in production. It is also easy
to plate copper onto carbon, and then solder (or ultrasonically weld)
a lead to the copper. I've electroplated carbon rods for a carbon-arc
torch in a coke bottle using copper tube for an anode and copper
sulfate solution as juice.


I assume you've done this. Does the copper carbon bond have good
mechanical strength? most servo motor brushes have a very small area
on the end of the brush.

Karl