Tim Wescott wrote:

I just got the following parts quoted (I asked for a ballpark quote, got
a detailed one -- hmph). Here's a rough sketch, with unnecessary detail
_and_ things left out:

Maybe you should have your kid make them.

http://www.harborfreight.com/cpi/cta...emnumber=45877

24" bench box break, should handle aluminum.

Cut out blanks using router and router guide

Or try this.

http://www.harborfreight.com/cpi/cta...temnumber=5907

It will shear and bend.

A plywood drill fixture with a few drill bushings inserted could handle your
holes.

Wes