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Richard J Kinch Richard J Kinch is offline
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Default how to shape a small circle to the OD of a tank end?

Grant Erwin writes:

I find I have no idea how to shape e.g. a 4" soft aluminum circle so it
will lie close to the OD of a rounded 3D surface like a tank end.


Cast the conjugate shape against the original with Bondo. Or epoxy plus
quartz sand instead of Bondo. Use that as a one-time spinning mold. Or
make a 2nd cast (positive this time) and use the pair in a press to form
the sheet.