On Dec 7, 9:28 pm, "Jerry G." wrote:
I don't know your service experience, but you gave a simple example of
why professional service people warn people who don't have the proper
training and experience to give their service work out to qualified
services to have their repairs done.

I know of cases where people have had injury from a terrible electric
shock, of cases where people had fires, and who were injured from
exploding parts that have not been correctly replaced.

But... For some reason many people think they can do the work
themselves, thinking that they will save a few dollars.

Jerry G.
======

On Dec 7, 9:45 pm, "Matt J. McCullar" wrote:



Something I learned the hard way...

I was replacing a bunch of electrolytic capacitors in a video monitor. I
removed the originals all at once, taking careful notes about each location,
its reference designation, and the value and voltage of each capacitor. All
the original caps went into a zip-lock bag.

Then I got a fresh batch of new capacitors, tested each one first, and
installed them in one go. I carefully checked off each capacitor on my list
as I went. (Another tip: I colorize the top of each new electrolytic
capacitor with a red magic marker so I can readily see if I've missed
something later.)

This was about 30 capacitors. It's very easy to put one in backwards, as
you well know. I was very, very careful.

I apply power, and...

BOOM! One cap literally got blown completely out of the monitor! It sailed
past my ear and landed about three feet away! It was a small one, a 10 uF,
50 volt job, but it learned how to fly that day.

Well, poop. I quickly removed power and found the location of the fried
capacitor. I checked my notes again. Something in my gut told me to
re-double-check. I went back through the bag of original capacitors and
checked off each cap's value and voltage rating.

Now, here's the golden moment: I found my mistake. I had the right value
of capacitance, and I'd installed it correctly. My mistake was the voltage
rating. I had installed a 50-volt capacitor, which is what the original
capacitor was rated for. But... The original capacitor had some white
rubbery gunk on it; that had been applied on the circuit board at the
factory to keep parts and wiring from moving around much. It's basically a
rubberized version of hot glue. This white gunk had hardened all over one
side of this cap, and it had masked something critical: one digit. That's
all, just one digit. I removed the gunk.

The original capacitor was rated for 250 volts, not 50! No wonder the
replacement cap exploded.

So, keep this in mind the next time you're replacing a bunch of capacitors
or other electronic parts: make sure you can read ALL the numbers and
letters on them!!!

Matt J. McCullar- Hide quoted text -

- Show quoted text -

Thats exactly why it is of the utmost importance to wear safety
googles and other protective gear when attemping such a dangerous
task. I usually drink first.
Rick