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Jon Elson Jon Elson is offline
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Default Crazy thought -- converting 480v drives to 240v

BobH wrote:
Ignoramus12852 wrote:

I am thinking about something. 480 VAC drives can be bought for next
to nothing. What they have is an inverter circuit and control
circuit.
They probably would not run on 240v because the internal transformer
that would supply voltage to the control circuit would supply only 1/2
voltage. They also might have an indervoltage sensor. I cannot think
of more things that depend on 480 volts being there.
So, if a hack could be done and a 1:2 transformer inserted between
480v inputs and the control circuit, then the drive would become a
240v drive with the same amp rating (and half HP).
What am I missing?



The control logic power supply is one thing. It would probably be worth
opening up the box to see if there are jumpers on the control power
primary that would allow the control electronics to run from 240V. You
already mentioned the undervoltage sense.

A few other things to consider would be the high voltage rectification
to DC and the output driver biasing.

If the high voltage rectification is power factor corrected which I
think is fairly likely, all bets are off.

The smaller drives, ie. 1 - 15 Hp, in the US at least, never
seem to have PFC. This may be totally different in Europe.
Many of the bigger drives have an inrush surge limiting circuit
that may not switch over properly at half voltage - but they may
just be a timer circuit off the control power.
The output driver transistor biasing might or might not be OK at the
lower voltage. I assume that VFD's use IGBT outputs, so there is no
gate/base current to speak of like a bipolar transistor would require.

They derive all this off the control power, so it should be
fine, once you get the control power supply working right.

Jon