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Ross Herbert Ross Herbert is offline
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Default What is this stuff on this pc board?

On Fri, 17 Aug 2007 21:09:27 -0700, Smitty Two
wrote:

In article ,
Ross Herbert wrote:

On Fri, 17 Aug 2007 11:41:11 -0400, "Michael A. Terrell"
wrote:

David Farber wrote:

I occasionally see this residue where the components are

soldered.
Is this
flux? Something else?

http://www.pbase.com/image/83992679


That is flux residue left after a run through a PC board washer,

and
oven dry cycle.


Not in this case it isn't. This is the result of failing to clean

the
flux away at all after a manual part placement and soldering
procedure. Such instances may occur when an OEM does not trust that
reflow or wave soldering will be ultra reliable where heavy

component
leads are involved. The reflow time has to be adequate to ensure
proper wetting of the heavy leads but where other very small

componets
may be damaged by heat this is not recommended. The reflow time is
always set to ensure the most sensitive components will not be

damaged
by heat and this may require that heavy leaded components are

fitted
manually afterwards.

The result of inadequate cleaning after finished board manufacture

is
usually a much lighter white ring or anulus of residue, nothing as
thick or heavy as in the picture.

This is more like what you are talking about
http://www.residues.com/pdf/white_residue1.pdf


Ross, why do you bring up reflowing? Wave soldering, sure, but this
ain't no SMT board. And, a small transistor like that hardly

qualifies
as "heavy" leads. However, on another look, I agree that it was added

by
hand - but only because it's on the far side of the board.

Still, flux that is "not cleaned away at all" bears little

resemblance
to the picture.

Again, I agree with those who say it's incompletely cleaned flux

residue
from an automated cleaning system.