Have you ever needed to machine copper
"Anthony" wrote in message
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"Ed Huntress" wrote in
:
One suggestion: don't anneal it until after you machine it, whatever
you do. You will pay for it in utter misery.
I was involved in machining 2000 cylindrical electrical connectors,
1-1/4" diameter and 3" long, once upon a time. The harder the copper
is, the better.
It machines really nice with PCD tooling. I used to size printing
cylinders right out of the copper plating bath, prior to engraving and
chrome plating. The biggest issue was birds nests.
Yes, that's a problem, especially in production. I reported on an operation
in western PA some years back that was turning disc-like copper pieces with
autoloading lathes (Wasinos). Their biggest challenge was breaking up the
birds' nests, which they finally accomlished after a lot of experimenting
with feed rates and cutting angles.
--
Ed Huntress
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