Garage door problem: I have to repeatedly adjust the travel limits. - I think I fixed it.
Thank you for everyone that offered ideas. Here's what I figured out.
My garage door opener is a Craftsman Model 139.53992 Β½ hp screw-
drive.
I disengaged the trolley latch from the screw drive and tested the
door. It moved freely without binding. It would stay fully closed
and opened without assistance. If I opened the door 1/2 way up and
let go, it did pull back to the closed position. If I opened the door
2/3 the way up it would balance and stay stationary.
I then disassembled the housing to look at the mechanics. As a future
note to others disassembling this opener, to take the housing off
you: (1) Open the light lens. (2) Remove bulbs. (3) Remove the two
screws holding the cover to the bracket these are in the upper
corners of the bulb area. (4) Pull the cover *forward* (toward the
lens) and remove. If you pull it downwards, youll brake the tabs on
the rear plastic piece (like I did). It just wouldnt be a home job
if I couldnt use duct tape in the repair. Check that one off. ο
I was surprised at how simple the mechanism was. There are two gears
on the motor. The first is a gear that engages a belt which then
drives the screw. The second is a worm gear that engages the limit
switch assembly.
I immediately noticed the gear on the limit switch assembly was barely
engaging the worm gear on the motor shaft. I could gently apply
pressure to the limit assembly gear and it would jump downwards and
turn. Neither gear looked to be stripped or worn. However, both
gears were dry as a bone.
I also noticed if I applied very gentle pressure to the bottom of the
assembly (pushing upwards) the gear would fully engage. I removed the
assembly and cut a slim cardboard shim (from a 9v battery package).
There are three holes in the main bracket where the limit assembly
clicks into place. I put the shim in the bottom most hole and
inserted the limit assembly back into the bracket. The gear now fully
engaged and I could not force it to jump down and turn.
I didnt have any heavy grease, so I grabbed a tube of silicone and
lubed up the friction points on the limit assembly and where the
assembly engages the worm gear on the drive motor. I hope this wasnt
a mistake. Is regular silicone compound OK to use in a situation like
this? The door opened this morning (8+ hours after repair).
I appreciate everyones help and advice. Hopefully this will save
someone else a repair call in the future. If it ends up this is not
the fix, Ill post an update.
Thanks!
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